1991 MITSUBISHI ECLIPSE light
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INTAKE AND EXHAUST - Air Cleaner
< Non-Turbo >
Air flow sensorside connector
6FUO622
c Turbo >
6FUO623
INSPECTIONNllFCAB0
Check the air cleaner body, cover or packing for ~
deformation, corrosion or damage.%al
Check the air duct for damage.d0
Check the air cleaner element for clogging, contamination or
damage.
If element is slightly clogged, remove dust by blowing air
from inside of element.
AIR-FLOW SENSOR CHECK
For inspection of air-flow sensor, refer to GROUP 14-Air-Flow
Sensor Check.
INTAKE AIR TEMPERATURE SENSORN14QHABa
(1) Disconnect the air flow sensor connectors.
(2) Measure resistance between terminals @ and @
< Non-Turbo > .
(3) Measure resistance between terminals @ and @
ITemperature”C (“F)IResistance kn
0 (32)6.020
(68)2.780
(176)0.4
(4) Measure resistance while heating the sensor using a hair
drier.
Temperature’C (OFIResistance kdl
HigherSmaller
(5) If the value deviates from the standard value or the resistance
remains unchanged, replace the air flow sensor assembly.
Page 455 of 1216
14-IFUEL SYSTEM
CONTENTS
AUTO-CRUISECONTROLSYSTEM...........................................109AUTO-CRUISECONTROL.......................................................140SERVICEADJUSTMENTPROCEDURES..............................135Accelerator Cable, Throttle Cable and Auto-cruise
ControlCableInspectionandAdjustment........................136Auto-cruise
ControlSystemInspection.............................135lndrvrdualPartsInspection..................................................137SPECIFICATIONS.....................................................................109GeneralSpecifications.......................................................109ServiceSpecifications
.........................................................109Torque Specrfications..........................................................109TROUBLESHOOTING...............................................................110Auto-CruiseControlCircurt................................................128Auto-cruise
ControlComponentsLocation........................126Auto-cruise Control Related Harnesses
.............................125Check Chart
........................................................................114Input Check.........................................................................123Self-diagnosis
Check..........................................................121Troubleshootrng
Quick-referenceChart..............................110ENGINECONTROL.......................................................................105ENGINECONTROL..................................................................107--SERVICEADJUSTMENTPROCEDURES..............................106Accelerator Cable Inspection and Adjustment..................106Accelerator Switch Inspectron and Adjustment................106SPECIFICATIONS.....................................................................105Lubricants.............................................................................105Sealant.................................................................................105ServiceSpecifications
..........................................................105TorqueSpecifications..........................................................105TROUBLESHOOTING...............................................................105FUELSYSTEM..............................................................................2FUELFILTER............................................................................104FUELLINEANDVAPORLINE..............................................102FUEL PUMP, FUEL GAUGE UNIT ANDOVERFILL LIMITER(TWO-WAY VALVE)
Switch........................................................64Air Conditioner Power Relay
..............................................67Components
Location......................................................56
ControlRelay
.................................................................66EGRControlSolenoidValve...............................................67EGRTemperatureSensor..................................................64Engine Coolant Temperature Sensor
.................................62IdlePosrtionSwitch
...........................................................63IdleSpeedControlServo
.............................
....................65InhibitorSwitch....................................................................65hjeCtOrS................................................................................65IntakeAirTemperatureSensor..........................................6’2MalfunctionlndtcatorLight
..........................................58MotorPosition
Sensor................................................63OxygenSensor
.................................................................64Power Steering 011 Pressure Swatch...........................65PowerTransistor
................................................................67PurgeControlSolenoidValve.........................................67
Self-Diagnosis.......................................................................
ThrottlePositronSensor.....................................................
Vehicle Speed Sensor.........................................................MPI
SYSTEMINSPECTION<2.0L DOHCEngine>...........Air Conditioner Power Relay..............................................
Arr Conditioner Swatch........................................................
Components Location
.........................................................
Control
Relay.......................................................................
EGR Control Solenoid Valve...............................................
EGR Temperature Sensor
...................................................
Engine Coolant Temperature Sensor
.................................Fuel Pressure Control Valve...............................................
Idle Position Switch
............................................................
Idle
SpeedControlServo...................................................Injectors
................................................................................
Intake Air Temperature Sensor..........................................
Malfunction Indicator Light.................................................
Oxygen Sensor
....................................................................
Power
Steering
OilPressureSwitch.................................Power Transistor
.................................................................
Purge Control Solenoid Valve.............................................
Self-Diaanosis.......................................................................
58
63
2382
79
688182
79
7682
77
79
79
76
727879
82
8273ThrottletiPosition Sensor
.....................................................77Vehicle Speed Sensor
.........................................................79SERVICE ADJUSTMENT PROCEDURES<1.8L Engine>........................................................................41Curb Idle Speed Inspection
................................................41EGR Valve Control Vacuum Check....................................47Fuel Pressure Test
..............................................................44Fuel Pump Operation Check
..............................................44Idle Speed Control and Throttle Position
Sensor Adjustment
..............................................................
41Purge Port Vacuum Check
.................................................47Release of Residual Pressure from
High Pressure Fuel Hose
...................................................
44Throttle
Body(Throttle Valve Area)Cleaning....................43SERVICE ADJUSTMENT PROCEDURES<2.0LDOHCEngine>............................................................48Basic Idle Speed Adjustment
.............................................
48
Curb Idle Speed Inspection
................................................48EGR Valve Control Vacuum Check....................................55Fuel Pressure Test
..............................................................52Fuel Pump Operation Check
..............................................51Idle Position Switch Adjustment........................................52Purge Port Vacuum Check
.................................................55Release of Residual Pressure from
High Pressure Fuel Hose
...................................................51Throttle Body (Throttle Valve Area) Cleaning....................51ThrottlePositionSensorAdjustment.................................50SPECIALTOOLS......................................................................6SPECIFICATIONS.....................................................................2GeneralSpecifications.........................................................2Sealant and Adhesive
.........................................................5Service Specifications
..........................................................4Torque Specifications
..........................................................5THROlTLEBODY<1.8LEngine>........................................85THROlTLE BODY <2.0L DOHC Engine>............................89TROUBLESHOOTING...............................................................6
Page 495 of 1216
FUEL SYSTEM - Service Adjustment Procedures <1.8L Engine>l-4-41
SERVICE ADJUSTMENT PROCEDURES
CURB IDLE SPEED INSPECTION
CautionNlIFiiAE
The improper setting (throttle valve opening) will increase
exhaust gas temperature at deceleration, reducing catalystlife greatly and deteriorating exhaust gas cleaning per-
formance. It also has effect on fuel consumption and
engine braking.
ilter
Paper clip
16A0898
PI-e-conditions for inspection
0Engine coolant temperature: 85-95°C (185-205°F)
0Lights, electric cooling fan and accessories: OFF
l Transaxle: Neutral
(P for vehicles with an automatic
transaxle)l Steering wheel: Neutral position (vehicles with a power
steering)l Check ignition timing and adjust if necessary. Refer to
GROUP 8.
NOTEWith vehicles for Canada, the headlights and taillights, etc.
remain on even when the lighting switch is turned OFF, but thiscauses no problems during inspection.
(1) Insert the paper clip to the connector.
(2) Connect the tachometer to the inserted clip.
(3)Run the engine for more than 5 seconds at an engine speedof 2,000 to 3,000 rpm.
(4) Run the engine at idle for 2 minutes.
(5) Read the idling rpm. If it is not within the specified speed,
check the idle speed control system.
Curb idle speed: 700
f 100 rpm
NOTEAdjustment of the idling speed is usually unnecessary,
because this system controls the idling speed.
IDLE SPEED CONTROL AND
THROTlLE POSI-
TION SENSOR ADJUSTMENT
N14FIATAdjustment conditions
l Engine coolant temperature:
85-95X (185-205°F)
l Lights, electric cooling fan and accessories: Set to OFF
l Transaxle: Neutral (P for vehicles with an automatic
transaxle)l Steering wheel: Neutral position (vehicles with a power
steering)
(1) Slacken the accelerator cable enough.
(2) Connect a tachometer.
Page 497 of 1216
FUEL SYSTEM - Service Adjustment Procedures <1.8L Engine>14-43
(14)lf it is out of specification, adjust by loosing the throttle
position sensor mounting screws and rotating the throttle
position sensor. After adjustment, tighten the screws
firmly.
NOTEClockwise rotation of the throttle position sensor increases
the output voltage.
Throttle position
sensor
t-/ /I
(15)Set the ignition switch at OFF.
(16)Adjust the free play of the accelerator cable.
(17)Reconnect the connectors of the idle speed control servo.
(18)Remove the voltmeter.
(19)Start the engine and check that the engine is running at thecurb idle speed.
Curb idle speed:
700f 100 rpm
(20)Set the ignition switch at OFF, disconnect the negative
battery cable and reconnect it more than
10 seconds later
(By doing so, the memory storing the diagnosis data duringthe idle speed control adjustment is cleared.)
(21)Restart the engine, let it run at idle for about 5 minutes, andcheck that the engine is running in good idle quality.
THROTTLE BODY (THROTTLE VALVE AREA)
CLEANING
NllRCK
(1) Warm up the engine, then stop it.
(2) Remove the air intake hose from the throttle body.
(3) Spray cleaning solvent into the valve through the throttle
body intake port and leave it for about 5 minutes.
(4) Start the engine, race it several times and idle it for about 1minute. If the idling speed becomes unstable slightly open
the throttle valve to keep the engine running.
(5) If the throttle valve deposits are not removed, repeat steps
(3) and (4).
(6) Attach the air intake hose.
(7) Disconnect the battery terminal for
10 seconds or more,
and then reconnect it.
(8) Adjust the idle speed control and throttle position sensor.
Page 502 of 1216
14-48FUEL SYSTEM - Service Adjustment Procedures <2.0L Engine>
SERVICE ADJUSTMENT PROCEDURES
<2.0L DOHC Engine>
CURB IDLE SPEED INSPECTION
Caution
N14FHADThe improper setting (throttle valve opening) will increase
exhaust gas temperature at deceleration, reducing
catalys-tic converter life greatly and deteriorating exhaust gas
cleaning performance. It also has effect on fuel ‘consump-
tion and engine braking.
Pre-conditions for inspection
l Engine coolant temperature:
85-95°C (185-205°F)
l Lights, electric cooling fan and accessories: OFF
lTransaxle: Neutral (P for vehicles with automatic transaxle)l Steering wheel: Neutral position (vehicles with a power-
steering)l Check ignition timing and adjust if necessary. Refer to
GROUP 8.
NOTEWith vehicles for Canada, the headlights and taillights, etc.
remain on even when the lighting switch is turned OFF, but thiscauses no problems during inspection.
(1) Connect the tachometer to the engine speed detection
terminal.
(2)Run the engine for more than 5 seconds at an engine speedof 2,000 to 3,000 rpm.
(3) Run the engine at idle for 2 minutes.
(4) Read the idling rpm. If it is not within the specified speed,
check the idle speed control system.
Curb idle speed:
750f 100 rpm
NOTE1. Adjustment of the idling speed is usually unnecessary,
because this system controls the idling speed.
2.For rpm, one-half of the actual engine rpm is indicated,so the actual engine rpm is two times the indicated
value shown by the tachometer.
BASIC IDLE SPEED ADJUSTMENT
N14FHBIPre-conditions for inspection
l Engine coolant temperature:
85-95°C (185-205°F)
l Lights, electric cooling fan, and accessories: OFF
lTransaxle: Neutral (P for vehicles with automatic transaxle)l Steerig wheel: Neutral position (vehicles with a
power-
steering)(1) Connect a tachometer.
Page 505 of 1216
FUEL SYSTEM - Service Adjustment Procedures <2.0L Engine>14-51THROTTLE BODY (THROTTLE VALVE AREA)
CLEANINGNl4FtU
(1) Warm up the engine, then stop it.
(2) Remove the air intake hose from the throttle body.
(3) Plug the bypass passage inlet of the throttle body.
CautionDo not allow cleaning solvent to enter the bypass
passage.(4) Spray cleaning solvent into the valve through the throttle
body intake port and leave it for about 5 minutes.
(5) Start the engine, race it several times and idle it for about 1minute. If the idling speed becomes unstable (or if the
engine stalls), slightly open the throttle valve to keep the
engine running.
(6) If the throttle valve deposits are not removed, repeat steps
(4) and (5).
(7) Unplug the bypass passage inlet.
(8) Attach the air intake hose.
(9) Disconnect the battery terminal for 10 seconds or more,
and then reconnect it.
(lO)Adjust the basic idle speed. (Refer to P.14-48.)
RELEASE OF RESIDUAL PRESSURE FROM HIGH
PRESSURE FUEL HOSE
N14FGAFRefer to
P.14-44.FUEL PUMP OPERATION CHECK
N14FDAG(1) Set the ignition switch at OFF.
(2) Check that when the battery voltage is directly applied to
the fuel pump check terminal, the operating sound of the
pump can be heard.
NOTESince the high pressure fuel pump is installed in the fuel
tank, its operating sound cannot be readily heard. Remove
the fuel tank cap and listen to the operating sound through
the filler port.
I(3) Hold the high pressure fuel hose between your fingers and
check that the fuel pressure can be felt.
Page 512 of 1216
14-58FUEL SYSTEM -MPI System Inspection <1.8L Engine>
MALFUNCTION INDICATOR LIGHTNWQAB
Among the self-diagnosis items, a malfunction indicator light
comes on to notify the driver of the emission control items
when an irregularity is detected.
However, when an irregular signal returns to
notmal ‘and the
engine control unit judges that it has returned to normal, the
malfunction indicator light goes out.
Moreover, when the ignition switch is turned off, the light goes
out. Even if the ignition switch is turned on again, the light doesnot come on until the irregularity is detected.
Here, immediately after the ignition switch is turn on, the
malfunction indicator light is lit for 5 seconds to indicate that
the malfunction indicator light operates normally.
Items indicated by the lightening malfunction light
Engine control unit
Oxygen sensor
Air-flow sensor
Intake air temperature sensor
Throttle position sensor
Motor position sensor
Engine coolant temperature sensor
Crank angle sensor
No. 1 cylinder TDC sensor
Barometric pressure sensor
Ignition timing adjustment signal
Injector
Fuel pump
EGR system
The malfunction indicator light lights up when the ignition
timing adjustment terminal is short-circuited
,‘t’o ground.
Consequently, it lights up ,when the ignition timing
adjustment is grounded when adjusting ignition timing,
but in this case there is no abnormality.
MALFUNCTION INDICATOR LIGHT INSPECTlON
When turning on the ignition switch, check that the light comes
on.
NOTElf the light does not come on, check the harness and light for
breakage.SELF-DIAGNOSIS
Nl4PMFaThe engine control unit monitors the input/output signals
(some signals at all times and the others under specified
conditions) of the engine control unit.
Page 513 of 1216
FUEL SYSTEM - MPI System inspection <1.8L Engine>14-59
--..When it is noticed that an irregularity has continued for a
specified time or longer from when the irregular signal is
initially monitored. Passing a certain number, the engine
control unit judges that an irregularity has occurred, memorizesthe malfunction code, and outputs the signal to the
self-diagnosis output terminal.
There are 14 diagnosis items, and the diagnosis results can beread out with a voltmeter.
Moreover, since memorization of the malfunction codes is
backed up directly by the battery, the diagnosis results are
memorized even if the ignition key is turned off. The malfunc-
tion codes will, however, be erased when the battery terminal
or the engine control unit connector is disconnected.
Caution
If the sensor connector is disconnected with the ignition
switch turned on, the malfunction code is memorized. In
this case, disconnect the battery terminal’
(-) for 10seconds or more, and the diagnosis memory will be
erased.The 14 diagnosis items are provided as follows, and if plural
items are activated, they are all indicated sequentially from thesmallest code number.
perature sensor
CautionFor the malfunction code of the ignition timing adjustment
signal, the light for the ignition timing adjustment terminal
lights up when short-circuited to ground.
Consequently, it is output when the ignition timing
adjustment is grounded when adjusting ignition timing,
but in this case there is not abnormality.
CHECK PROCEDURE (SELF-DIAGNOSIS)N14PCAElPrecautions for Operation
(1) When battery voltage is low, no detection of failure is
possible. Be sure to check the battery for voltage and otherconditions before starting the test.
(2) Diagnosis item is erased if the battery or the engine controlunit connector is disconnected. Do not disconnect the
battery before the diagnosis result is completely read.
(3) After check and correction are over, disconnect ground
cable for
10 seconds or more from negative terminal of
battery and connect it again to make sure that failure code
is erased.