Page 378 of 4087
6. INSTALL EXTENSION HOUSING REAR OIL SEAL
(a) Coat the lip of oil seal with MP grease.
(b) Using SST and a hammer, drive in a new oil seal with the lipfacing downward.
SST 09309±37010
Oil seal depth from flat end:
0±0.3 mm (0±0.012 in.)
7. INSTALL TRANSMISSION OUTPUT FLANGE
(a) Using SST and a hammer, drive in a new oil seal.SST 09517±36010
(b) Install the output flange and 2 washers.
(c) Using SST, install and torque a new nut. SST 09060±20010
Torque: 123 N Vm (1,250 kgf Vcm, 90 ft Vlbf)
HINT: Shift the shift lever to the P position.
(d) Using a hammer and chisel, stake the nut.
8. INSTALL PROPELLER SHAFT (See pages PR±12)
9. INSTALL FRONT EXHAUST PIPE AND HEAT INSULATOR (See page EG±204)
10. FILL WITH ATF
11. CHECK FLUID LEVEL (See page AT±47)
±
A304E (1UZ±FE) AUTOMATIC TRANSMISSION EXTENSION HOUSINGAT±15
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Page 385 of 4087
4. CONNECT SOLENOID VALVE CONNECTORS
5. INSTALL OIL STRAINER AND GASKETSInstall the oil strainer and torque the 3 bolts.
Torque: 10 N Vm (100 kgf Vcm, 7 ft Vlbf)
6. INSTALL OIL PAN
(a) Install the 4 magnets in the indentations of the oil pan, as
shown in the illustration.
(b) Remove any FIPG material and be careful not to drop oil on the contacting surfaces of the transmission case and oil pan.
(c) Apply FIPG to the oil pan, as shown in the illustration.
FIPG:
Part No. 08826±00090, THREE BOND 1281 or equivalent
(d) Install the oil pan to the transmission case and torque the 19bolts.
Torque: 7.4 N Vm (75 kgf Vcm, 65 in. Vlbf)
7. INSTALL FRONT EXHAUST PIPE
(See page EG±204)
8. CHECK FLUID LEVEL
AT±22
±
A304E (1UZ±FE) AUTOMATIC TRANSMISSION VALVE BODY
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Page 389 of 4087
INSTALLATION MAIN POINTS
AT00L±01
1. CHECK TORQUE CONVERTER CLUTCH INSTALLATIONUsing calipers and a straight edge, measure from the
installed surface of the torque converter clutch to the front
surface of the transmission housing.
Correct distance:
17.1 mm (0.673 in.)
If the distance is less than the standard, check for an improp-
er installation.
2. LIFT ENGINE FRONT SIDE
3. INSTALL THROTTLE CABLE
4. ADJUST THROTTLE CABLE (See page AT±48)
5. FILL TRANSMISSION WITH ATF AND CHECK FLUID LEVEL
(See page AT±47)
NOTICE: Do not overfill.
Fluid type:
ATF Type T±II or equivalent
6. INSTALL PROPELLER SHAFT(See page PR±12 to PR±14 )
7. INSTALL EXHAUST PIPE
(See page EG±204)
AT±26
±
A304E (1UZ±FE) AUTOMATIC TRANSMISSION ASSEMBLY REMOVAL AND INSTALLATION
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Page 1282 of 4087
9. FILL ENGINE WITH COOLANT (See page CO±7)
10. FILL COOLING FAN RESERVOIR TANK WITH FLUID (See pages CO±23 and 24)
11. CHECK AUTOMATIC TRANSMISSION FLUID LEVEL
(See page MA±11)
NOTICE: Do not overfill.
12. START ENGINE AND CHECK FOR LEAKS
13. INSTALL ENGINE UNDER COVER
±
COOLIING SYSTEM RadiatorCO±21
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Page 1283 of 4087

(3) Upper radiator hose or radiator
(4) Reservoir hose to radiator
5. INSTALL BATTERY
6. FILL ENGINE WITH COOLANT (See page CO±5)
Capacity (w/ Heater):
M/T 8.5 liters (9.0 US qts, 7.5 Imp. qts)
A/T 8.4 liters (8.9 US qts, 7.4 Imp. qts)
7. (A/T)
CHECK AUTOMATIC TRANSMISSION FLUID LEVEL (See pageMA±11 )
NOTICE: Do not overfill.
8. START ENGINE AND CHECK FOR LEAKS
9. INSTALL ENGINE UNDER COVER
SERVICE SPECIFICATIONS
SERVICE DATA
ThermostatValve opening temperature80±84 5c176±183 5F
Valve liftat 95 5C (203 5F) 8.5 mm0.335 in.
Radiator capRelief valve opening pressureSTD74±103 kPa
(0 75 1 05 k f/ 10 7 14 9 i)(0.75±1.05 kgf/cm, 10.7±14.9 psi)
Limit59 kPa0.6 kgf/cm28.5 psi
TORQUE SPECIFICATIONS
Part tightenedN mkgf cmft lbf
Engine drain plug X Cylinder block2930022
Water pump X Cylinder block2121015
Water pump X Water by±pass pipe2121015
Water by±pass outlet X Cylinder head 8.89078 in. lbf
Water inlet X Water pump 8.89078 in. lbf
Oil cooler X Radiator lower tank (A/T) 8.38574 in. lbf
Oil cooler X Pipe (A/T)1515011
Radiator fan shroud X Radiator 4.95043 in. lbf
Radiator X Body121209
±
COOLING SYSTEM Radiator, Service SpecificationsCO±21
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Page 1448 of 4087
39. INSTALL RADIATOR RESERVOIR TANK
(a) Install the reservoir tank to the reservoir tank bracket.
(b) Install the reservoir tank with the bracket and 3 bolts.
Torque: 4.9 NVm (50 kgf Vcm, 43 in. Vlbf)
(c) Connect the following hoses:
(1) Reservoir hose to water inlet housing
(2) Reservoir hose to radiator
(d) Connect the coolant level sensor connector.
40. INSTALL DRIVE BELT Install the drive belt by turning the drive belt tensioner coun-
terclockwise.
HINT: The pulley bolt for the dive belt tensioner has a left
hand thread.
41. INSTALL BATTERY
42. FILL WITH ENGINE COOLANT
43. START ENGINE AND CHECK FOR LEAKS
44. CHECK TRANSMISSION FLUID LEVEL
45. INSTALL ENGINE UNDER COVER
EG±72
±
1UZ±FE ENGINE ENGINE MECHANICAL
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Page 1512 of 4087
45. INSTALL LH CAMSHAFT TIMING PULLEY
(a) Align the camshaft knock pin with the knock pin groove of the
timing pulley, and slide on the timing pulley.
(b) Slide the timing pulley on the camshaft, facing the ªLº mark forward.
(c) Using SST, install the pulley bolt. SST 09278±54012
Torque: 108 N Vm (1,100 kgf Vcm, 80 ft Vlbf)
46. C O N N E C T T I M I N G B E LT TO C A M S H A F T T I M I N G
PULLEYS
(See steps 10 to 40 on pages EG±61 to 72)
47. CONNECT NEGATIVE TERMINAL CABLE TO BATTERY
48. FILL WITH ENGINE COOLANT
49. START ENGINE AND CHECK FOR LEAKS
50. CHECK TRANSMISSION FLUID LEVEL
51. PERFORM ENGINE ADJUSTMENT (See Tune±Up on pages EG±9 to 34)
52. PERFORM ROAD TEST Check for abnormal noise, shock, slipage, correct shift points
and smooth operation.
53. INSTALL ENGINE UNDER COVER
EG±136
±
1UZ±FE ENGINE ENGINE MECHANICAL
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Page 1579 of 4087
34. FILL WITH ENGINE COOLANT
35. FILL WITH ENGINE OIL
36. START ENGINE AND CHECK FOR LEAKS
37. CHECK TRANSMISSION FLUID LEVEL
38. PERFORM ENGINE ADJUSTMENT(See Tune±Up on pages EG±9 to 34)
39. INSTALL ENGINE UNDER COVER
40. INSTALL HOOD
41. PERFORM ROAD TEST Check for abnormal noise, shock slippage, correct shift
points and smooth operation.
42. RECHECK ENGINE COOLANT AND OIL LEVELS
±
1UZ±FE ENGINE ENGINE MECHANICALEG±203
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