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gases into harmless substances.
PCV VALVE
The Positive Crankcase Ventilation (PCV) valve, located in the valve cover, controls the flow of blow-by gas from the crankcase to the intake
man ifo l d .
SELF-DIAGNOSTIC SYSTEM
The ECA monitors its inputs and outputs. When it detects a malfunction, it sets a code in the ECA and sends a signal to the CHECK ENGINE
warning light. The light remains on until the malfunction is repaired. Trouble codes may be accessed at the Self-Test Output (STO) and Self-
Test Input (STI) connectors, near the battery.
If a sensor fails, the ECA will use a substitute value in its calculations to permit continued engine operation. In this condition, the vehicle will
run, but driveability may be poor. Intermittent failures may result in the CHECK ENGINE warning light flickering or going out after the fault
goes away. The corresponding trouble code, however, will be stored in the ECA. If fault does not recur, the related code will be erased from
ECA memory.
CHECK ENGINE LIGHT
Hard failures cause the CHECK ENGINE warning light to come on and remain on until the malfunction is repaired. If the warning light comes
on and stays on during vehicle operation, determine and correct the cause of the malfunction. NOTE:For additional inform ation and operating procedures for the self-diagnostic system , refer to T EST S
W/CODES article in the ENGINE PERFORMANCE Section.
Copyr ight 2009 Mitchell Repair Information Company, LLC. All Rights Reserved.
Article GUID: A00022697
Page 6 of 6 MITCHELL 1 ARTICLE - E - THEORY/OPERATION 1991 ENGINE PERFORMANCE Ford/Mercury Theory & Operation
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EBL
Electronic Back Light
ECM
Engine Control Module
ECT
Engine Coolant Temperature Sensor
EDIS
Electronic Distributorless Ignition System
EEC
Electronic Engine Control
EECS
Evaporative Emission Control System
EEPROM
Electronically Erasable PROM
EFE
Early Fuel Evaporation
EGO
Exhaust Gas Oxygen Sensor
EGR
Exhaust Gas Recirculation
ESA
Electronic Spark Advance
ESC
Electronic Spark Control
EST
Electronic Spark Timing
EVAP
Fuel Evaporative System
EVIC
Electronic Vehicle Information Center
EVP
EGR Valve Position Sensor
Exc.
Except
"F"
° F
Fahrenheit (Degrees)
F/B
Fuse Block
Fed.
Page 6 of 15 MITCHELL 1 ARTICLE - GENERAL INFORMATION Commonly Used Abbreviations
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Federal
FI
Fuel Injection
FICU
Fuel Injection Control Unit
FIPL
Fuel Injector Pump Lever
FPR-VSV
Fuel Pressure Regulator Vacuum Switching Valve
Ft. Lbs.
Foot Pounds
FWD
Front Wheel Drive
"G"
g
gr a ms
Gals.
ga l l o n s
GND or GRND
Ground
"H"
HAC
High Altitude Compensation
HC
Hydrocarbons
H/D
Heavy Duty
HO2S
Heated Exhaust Gas Oxygen Sensor
Hg
Mercury
Hgt.
Height
HLDT
Headlight
HO
High Output
HO2S
Heated Oxygen Sensor
HP
Page 7 of 15 MITCHELL 1 ARTICLE - GENERAL INFORMATION Commonly Used Abbreviations
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"J"
J/B
Junction Block
"K"
KAPWR
Keep Alive Power
k/ohms
kilo-ohms (1000 ohms)
kg
Kilograms (weight)
kg/cm
2
Kilograms Per Square Centimeter
KM/H
Kilometers Per Hour
KOEO
Key On, Engine Off
KOER
Ke y On , E n gin e R u n n in g
KS
Knock Sensor
kW
Kilowatt
kV
Kilovolt
"L"
L
Liter
lbs. (Lbs. when used in table)
Pounds
LCD
Liquid Crystal Display
L/D
Light Duty
LDP
Leak Detection Pump (Part of EVAP system.)
LED
Light Emitting Diode
LH
Left Hand
"M"
Page 9 of 15 MITCHELL 1 ARTICLE - GENERAL INFORMATION Commonly Used Abbreviations
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mA
Milliamps
MA or MAF
Mass Airflow
MAFS
Mass Airflow Sensor
MAP
Manifold Absolute Pressure
MAT
Manifold Air Temperature
Mem.
Memory
MEM-CAL
Memory Calibration Chip
mfd.
Microfarads
MFI
Multiport Fuel Injection
MIL
Malfunction Indicator Light
MPI
Multi-Point (Fuel) Injection
mm
Millimeters
MPH
Miles Per Hour
mV
Millivolts
"N"
NA
Not Available
NGS
New Generation Star
N.m
Newton Meter
No.
Number
Nos.
Numbers
NOx
Page 10 of 15 MITCHELL 1 ARTICLE - GENERAL INFORMATION Commonly Used Abbreviations
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SBC
Single Bed Converter
SBEC
Single Board Engine Controller
SES
Service Engine Soon
SFI
Sequential (Port) Fuel Injection
SIL
Shift Indicator Light
SIR
Supplemental Inflatable Restraint
SOHC
Single Overhead Cam
SOL or Sol.
Solenoid
SPFI
Sequential Port Fuel Injection
SPK
Spark Control
SPOUT
Spark Output
SRI
Service Reminder Indicator
SRS
Supplemental Restraint System (Air Bag)
STAR
Self-Test Automatic Readout
STO
Self-Test Output
SUB-O
2
Sub Oxygen Sensor
Sw.
Switch
Sys.
System
"T"
TAB
Thermactor Air By-Pass
TAC
Page 13 of 15 MITCHELL 1 ARTICLE - GENERAL INFORMATION Commonly Used Abbreviations
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Back To Article
GENERAL INFORMATION
T rouble Shooting - Basic Procedures
* PLEASE READ THIS FIRST *
ACCESSORIES & ELECTRICAL
CHARGING SYSTEM TROUBLE SHOOTING
BASIC CHARGING SYSTEM TROUBLE SHOOTING CHART NOTE:This is GENERAL inform ation. This article is not intended to be specific to any unique situation or
individual vehicle configuration. T he purpose of this T rouble Shooting inform ation is to provide a list
of com m on causes to problem sym ptom s. For m odel-specific T rouble Shooting, refer to SUBJECT ,
DIAGNOST IC, or T EST ING articles available in the section(s) you are accessing.
NOTE:This is GENERAL inform ation. This article is not intended to be specific to any unique situation or
individual vehicle configuration. T he purpose of this T rouble Shooting inform ation is to provide a list
of com m on causes to problem sym ptom s. For m odel-specific T rouble Shooting, refer to SUBJECT ,
DIAGNOST IC, or T EST ING articles available in the section(s) you are accessing.
NOTE:This is GENERAL inform ation. This article is not intended to be specific to any unique situation or
individual vehicle configuration. T he purpose of this T rouble Shooting inform ation is to provide a list
of com m on causes to problem sym ptom s. For m odel-specific T rouble Shooting, refer to SUBJECT ,
DIAGNOST IC, or T EST ING articles available in the section(s) you are accessing.
CONDITION & POSSIBLE CAUSECORRECTION
Vehicle Will Not Start
Dead batteryCheck battery cells, alternator
belt tension and alternator
output
Loose or corroded battery connectionsCheck all charging system
connections
Ignition circuit or switch malfunctionCheck and replace as necessary
Alternator Light Stays On With Engine Running
Loose or worn alternator drive beltCheck alternator drive tension
and condition, See Belt
Adjustment in TUNE-UP article
in the TUNE-UP section
Loose alternator wiring connectionsCheck all charging system
connections
Short in alternator light wiringSee Indicator Warning Lights in
STANDARD INSTRUMENTS
in the ACCESSORIES &
EQUIPMENT section
Defective alternator stator or diodesSee Bench Tests in
ALTERNATOR article
Defective regulatorSee Regulator Check in
ALTERNATOR article
Alternator Light Stays Off With Ignition Switch ON
Blown fuseSee WIRING DIAGRAMS
Defective alternatorSee Testing in ALTERNATOR
article
Defective indicator light bulb or socketSee Indicator Warning Lights in
STANDARD INSTRUMENTS
in the ACCESSORIES &
EQUIPMENT section
Alternator Light Stays OFF With Ignition Switch ON
Short in alternator wiringSee On-Vehicle Tests in
ALTERNATOR article
Defective rectifier bridgeSee Bench Tests in
ALTERNATOR article
Lights or Fuses Burn Out Frequently
Defective alternator wiringSee On-Vehicle Tests in
ALTERNATOR article
Defective regulatorSee Regulator Check in
ALTERNATOR article
Defective batteryCheck and replace as necessary
Ammeter Gauge Shows Discharge
Loose or worn drive beltCheck alternator drive belt
tension and condition. See Belt
Adjustment in TUNE-UP article
in the TUNE-UP section
Defective wiringCheck all wires and wire
Page 1 of 36 MITCHELL 1 ARTICLE - GENERAL INFORMATION Trouble Shooting - Basic Procedures
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Fig. 2: Ignition Primary Trouble Shooting Chart
STARTER TROUBLE SHOOTING
BASIC STARTER TROUBLE SHOOTING CHART
NOTE:This is GENERAL inform ation. This article is not intended to be specific to any unique situation or
individual vehicle configuration. T he purpose of this T rouble Shooting inform ation is to provide a list
of com m on causes to problem sym ptom s. For m odel-specific T rouble Shooting, refer to SUBJECT ,
DIAGNOST IC, or T EST ING articles available in the section(s) you are accessing.
CONDITION & POSSIBLE CAUSECORRECTION
Starter Fails to Operate
Dead battery or bad connections between starter and batteryCheck battery charge and all
wires and connections to
starter
Ignition switch faulty or misadjustedAdjust or replace ignition
switch
Open circuit between starter switch ignition terminal on starter relayCheck and repair wires and
connections as necessary
Starter relay or starter defectiveSee Testing in STARTER
article
Open solenoid pull-in wireTesting in STARTER article
Starter Does Not Operate and Headlights Dim
Weak battery or dead cellCharge or replace battery as
necessary
Loose or corroded battery connectionsCheck that battery connections
are clean and tight
Internal ground in starter windingsSee Testing in STARTER
article
Grounded starter fieldsSee Testing in STARTERS
Armature rubbing on poleSee STARTER article shoes
Starter Turns but Engine Does Not Rotate
Starter clutch slippingSee STARTER article
Page 4 of 36 MITCHELL 1 ARTICLE - GENERAL INFORMATION Trouble Shooting - Basic Procedures
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