1990 VOLVO 240 automatic transmission

Volvo 1990 240 Model
Spark plugs R R
Catalytic converter
mounting bolts. A
Manual transmission
oil R
I I I I I I I I I I I I
Automatic
transmission oil I
I I I R I I I R I I I R
Rear axle oil R I I I I I I I I I I I I
Exhaust system I I I I I I I

1) See section "Engine Oil" for detailed information.
2) For services beyond 60,000 miles (96,000 km), consult your Mainten\
ance Service Chart.
3) Recommended, but not mandatory to maintain Volvo emission warranty. \

4) Does not pertain to B230F/EGR.
5) B230F/EGR inspect every 10,000 mile (16,000 km). pg. 57 Servicing
Maintenance
operation Miles
(km) 600-
1,200
(1,000-
2,000)
5,000
(8,000)
10,000
(16,000) 15,000
(24,000) 20,000
(32,000) 25,000
(40,000) 30,000
(48,000) 35,000
(56,000) 40,000
(64,000) 45,000
(72,000) 50,000
(80,000) 55,000
(88,000) 60,000
(96,000)
MISCELLANEOUS
MAINTENANCE
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Volvo 1990 240 Model

Changing coolant

Every two years or 30,000 miles (48,000 km) the cooling system should \
be drained, flushed and refilled.
Remove the expansion tank cap. Open the drain cock on right side of the \
engine block and disconnect
the lower radiator hose.

Fill coolant through the expansion tank.
The heater controls should be fully open when draining and filling.
Add coolant until the level is up to the MAX mark or slightly above.

Start engine and run until hot. Check the cooling system connections for\
tightness. Also re-check the
coolant level. Capacity: 9.9 US qts. = 9.4 liters (manual transmission \
models); 9.7 US qts = 9.2 liters
(automatic transmission models)

Cooling system, hoses and connections

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Volvo 1990 240 Model
pg. 70 Manual transmission


Manual transmission with overdrive, M47 II

Capacity: 1.6 US qts 1.5 liters.
Fluid type: Automatic Transmission Fluid Type F
Replace: at 600-1,200 mile (1,000-2,000 km) service only.

The oil level should be up to the level/filler plug.
When replacing transmission oil, drain the oil immediately after driving\
, while it is still hot, by
removing the drain plug.
Warning: Use care to prevent possible burning from hot transmission
oil.
pg. 71 Automatic transmission
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Volvo 1990 240 Model


Automatic transmission

Capacity: 7.8 US qts (7.4 liters)
Fluid type: Automatic Transmission Fluid type Dexron II D.
Replace: every 20,000 miles (32,000 km).

A Cold transmission: oil temperature = + 105°F ( + 40°C) .
This is a normal temperature for the transmission after idling for about\
10 minutes.
At oil temperature below +105°F (+40°C), the level may be below \
the MIN mark.

B Warm transmission: oil temperature = + 195°F ( + 90°C) .
This temperature is obtained when driving for about 30 minutes.
At oil temperature above + 195°F ( + 90°C), the level may be abo\
ve the MAX mark.
Note!
The engine should be idling when checking transmission fluid
level.

Check the oil level as follows:
Park the car on level surface with the engine idling.
Slowly move the selector lever through all the gear positions and then t\
o position P. Wait 2 minutes
before checking the oil level. As the illustration shows, the dipstick h\
as a "Cold" and a "warm" side.
The oil level should be between the MIN and MAX marks.
Wipe the dipstick with a clean cloth.
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Volvo 1990 240 Model
Warning: Turn starting (ignition) switch OFF before replacing fuses. E\
xcessive heat may be created by
a short circuit. Care must be exercised while replacing blown fuses.

Some of the equipment listed below is optional

Refer to the fuse location chart at fuse box for fuses specific to your \
car.

1 Cigarette lighter, Power mirrors, Radio, Tailgate wiper/washer 8A
2 Windshield wiper/washer, Horn 16A
3 Heater blower 25A
4 Fuel feed (in-tank) pump, Lambda-sond heating element 8A
5 Turn signals, Back-up lights 16A
6 Main fuel pump relay 16A
7 Brake lights 8A
8 Central locking, Interior and glove compartment lights, Trunk and engi\
ne
compartment lights, Radio, Power antenna, Clock, Daytime running lights \
(Canada)* 8A
9 Hazard warning Flashers 8A
10 Power windows 16A
11 Heated rear window, 4th gear (automatic transmission) 16A
12 Air conditioning (with blower control), Power windows (relay),
Heated rear window (relay), Seat belt reminder, Cruise control 8A
13 Heated front seats, Daytime running lights - relay (Canada)* 16A
14 Rear fog lights 8A
15 Parking lights (left side), License plate light 8A
16 Parking lights (right side), Instruments and control panel lights, \
Shift indicator light 8A
Blade type fuse, serving LH-Jetronic fuel injection system. Located on t\
he left
wheel housing by the ignition coil 25A

* Note: Early production Canadian vehicles are not equipped with Daytime\
Running Lights.




Contents | Top of Page
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Volvo 1990 240 Model

Type Positive pressure, closed system
Thermostat begins to open at 188.6 ° F
Fan belts, designation HC-38 x 918 (two)

Coolant: Volvo Coolant type C (blue-green)

Fuel system

The engine is equipped with an electronic fuel injection system.

Ignition System

Firing order 1-3-4-2
Ignition setting (12 ° B.T.D.C. at 750 rpm)
Spark plugs Bosch WR7DC (or equivalent)
Spark plug gap 0.028-0.032" (0.7-0.8 mm)
Tightening torque 15-22 ft. lbs. (20-30 Nm)
Distributor, direction of rotation Clockwise pg. 101 Specifications
POWER TRANSMISSION

Manual or automatic transmission. Hypoid type final drive.

Manual transmission M47 II
Reduction ratios:
1st gear 4.03:1
2nd gear 2.16:1
3rd gear 1.37:1 Rear axle reduction ratio:
4th gear 1.00:1 3.31:1
5th gear 0.82:1
Reverse 3.68:1
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Volvo 1990 240 Model

Automatic transmission AW70
Reduction ratios:
1st gear 2.45:1
2nd gear 2.45:1 Rear axle reduction ratio:
3rd gear 2.45:1 3.73:1
Overdrive 0.69:1
Reverse 2.22:1
Vehicle speed/1000 engine rpm (manual transmission)

Rear axle ratio 3.31:1
mph km/h
1st gear 5.4 8.7
2nd gear 10.0 16.2
3rd gear 15.8 25.5
4th gear 21.7 34.9
5th gear 26.4 42.5
Reverse 5.9 9.5

Front suspension

McPherson type spring and strut suspension. Shock absorbers housed in st\
rut casing. Rack and pinion
steering.
Safety-type steering column.
The alignment specifications apply to an unloaded car but include fuel, \
coolant and spare wheel.

Toe-in, measured on the wheel rim: 1/16" ± 3/64" (1.5 ± 1.0 mm) \

Camber (not to exceed 1/2 ° difference between sides):
- All +1/4° to + 3/4°
(Reduce camber if excessive wear on tire outer shoulder is observed) \
Caster: not adjustable pg. 102 Specifications
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Volvo 1990 240 Model
Capacities
Fuel tank 15.8 US
gals 60 liters
Cooling system
-manual transmission
-automatic transmission
-expansion tank
separately
9.9 US qts
9.7 US qts
0.7 US qts

9.4 liters
9.2 liters
0.6 liters
Engine:
-oil and filter change
-oil changed separately
4.0 US qts
3.5 US qts
3.85
liters
3.35
liters
Transmission:
-manual, M47 II
-automatic, AW70
1.6 US qts
7.8 US qts

1.5 liters
7.4 liters
Rear axle -1030
-1031 1.4 US qts
1.7 US qts 1.3 liters
1.6 liters
Power steering gear 0.8 US qts 0.75
liters
Windshield washer fluid 3.4 US qts 3.2 liters

ELECTRICAL SYSTEM

12 V, negative ground. Voltage-controlled alternator.
Single-wire system with chassis and engine used as conductors.

Voltage 12 V
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