Page 185 of 2103
ENGINE
Fuelrail
Engine oil
2.5 Nm
10. Accelerator cable connection11. Throttle position sensor connector
12. control motor connector
13. speed sensor connector
14. injector harness connector
15. Generator harness connector16. Ignition coil connector
17. Camshaft position sensor connector 18. EGR solenoid valve connector
19. Generator connector20. Crankshaft position sensor
connector21. Knock sensor connector
22. Oil pressure switch connector
23. Heater hose connection 24. High-pressure fuel hose connection
25. Purge air hose connection
Brake booster hose
connection
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Page 191 of 2103
ENGINECamshaft and Camshaft Seal
CAMSHAFT AND CAMSHAFT OIL SEAL
REMOVAL AND INSTALLATION
Post-installation Operation Engine Adjustment
4.53.3
8.9Mm8.928 Nm
10175
129.8
7
Specified sealant: Loctlte 5699 or equivalent
7.1
Specified sealant: 518 or equivalent
Camshaft removal steps1. Ignition coil pack
2. PCV hose
3. Breather hose
4. Air hose
5. Vapor hose and pipe assembly
connection
6. Cylinder head cover Semi-circular packing
8. Camshaft position sensor
9. Timing belt (Refer to
10. Intake camshaft sprocket camshaft sprocket
Rear timing belt cover
14. Outside bearing Cad 15. cap16. Intake camshaft17. Exhaust camshaft
oil removal steps
belt (Refer
10. camshaft
Rear timing, belt 18. seal
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Page 199 of 2103
Cylinder Head
CYLINDER HEAD GASKET
REMOVAL AND INSTALLATION
Operation
lFuel Line Pressure Releasing (Refer to GROUP On-vehicle Service.)l Engine Coolant Draining(Refer to GROUP 00 Maintenance Service.)l Engine Oil Draining(Refer to GROUP 00 Maintenance Service.)l Air Cleaner Removal
6
Post-installation Operationl Air Cleaner Installationl Engine Oil (Refer to GROU00 Maintenance Service.)l Engine Coolant Supplying(Refer to GROUP 00 Maintenance Service.)lAccelerator Cable Adjustment (Refer to GROUP
17 On-vehicle Service.)
Removal steps
1. NC compressor connector
2. Power steering pressure switch
connector3. Heated oxygen sensor connector
4. Engine coolant temperature gauge unit connector
connector6. MAP
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Page 200 of 2103
ENGINE Cylinder Head
4.9 Nm
10
Engine oil
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2
15
8. Accelerator cable connection
9. Throttle position sensor connector
10. air motor connector11. Injector harness connector
12. Ignition coil connector
13. Camshaft position sensor connector
14. EGR solenoid valve connector
15. Heater hose connection
16. High-pressure fuel hose connection 17. Purge air hose connection
Brake booster. vacuum hoseconnection
19. Overflow tube connection
20. Radiator upper hose connection 21. Water hose
22. Intake manifold stay
Page 212 of 2103

ENGINE OVERHAUL Specifications
Items
Connecting rod bearing oil clearance mm (in.)Standard value
Limit
Connecting rod piston pin bore diameter mm (in.)
Connecting rod large end bore diameter mm (in.)
Connecting rod side clearance mm (in.)
Main bearing journal diameter mm (in.)0.37
.
Main bearing journal out-of-round mm (in.)
Main bearing journal taper mm (in.)
Crankshaft
0.0035.
0.0038
Crankshaft connecting rod journal diameter mm (in.)
Crankshaft out-of-round mm (in.)
Crankshaft tape mm (in.)
Crankshaft main bearing diameter clearance mm (in.)0.0035
0.0038
.
Crankshaft end play mm (in.)
TORQUE SPECIFICATIONS
Items
Generator
Pivot
Lock nut61
Ignition system
Spark plug28 20
Camshaft position sensor3
Timing belt
Crankshaft damper bolt62 45
Engine mount bracket4130
Timing belt inspection cover
Tensioner pulley28 20
Timing belt tensioner3122
Tensioner arm bracket3122
Camshaft sprocket10173
Rear timing belt cover 9.6
Cooling system components
Water pump
Thermostat housing2216
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Page 213 of 2103

ENGINE OVERHAUL
Items
Engine coolant temperature sensor
Fuel and emission control parts
EGR tube
EGR valve
Intake manifold
11 8
Intake manifold air temperature sensor
Manifold absolute pressure sensor
Intake manifold
Exhaust manifold
Exhaust manifold
Camshaft and cam follower
Cvlinder head cover
Bearing head cover
No.5 12
No.1, 628 20
Cvlinder head and
valve.
7
21 . 4
231 7 :
23 17
Cylinder head bolt
Oil pan and oil pump
Oil filter
Adapter
Oil
Oil pick-up tube
Oil pump
Oil pump
Relief valve retaining cap
Long bolt87
Short bolt2820
21,
12
2 8
23
54
Oil pump cover
Piston, connecting rod and cylinder block
Connecting rod cap bolt
1 2
2720
Knock sensor 10I
SEALANTS
Engine coolant temperature sensor
switch
Camshaft bearing cap
Oil pump
Bed plate to oil pan gasket
Oil pressure switch Bed plate to cylinder block Specified sealant
Loctite 24200 or equivalent
Loctite 24200 or equivalent
Loctite 51817 or equivalent
Loctite 51817 or equivalent
Loctite 18718 or equivalent
Loctite 24200 or equivalent
Loctite 19614 or equivalent
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Page 218 of 2103
ENGINE OVERHAUL
SYSTEM11301840018Ignition coil fasteners
cylinder
Rear of
REMOVAL
The electronic ignition coil pack attaches to the cylinder head
cover.
(1) Disconnect electrical connector from coil pack.
(2) Remove coil pack mounting nuts.
(3)Remove coil.
(4) Remove spark plug cables.
(5) ‘Remove the spark plug using a
socket with ‘a
rubber or foam insert.
(6) Inspect the spark plug condition.. Refer to Spa rk Plug
Condition in this section.
,
(7) Remove camshaft position sensor mounting screws on
the rear of the cylinder head.
Remove sensor.
(8)Loosen screw attaching target magnet to rear of cam shaft.
Revision
Page 219 of 2103
ENGINE OVERHAUL Ignition
Remove crankshaft position sensor mounting screw.Re-
move sensor
Revision