times by increasing injector pulse width accordingly.
NOTE: Never apply battery voltage directly across a low resistance
injector. This will cause injector damage from solenoid coil
overheating.
Fig. 1: Injector Driver Types - Current and Voltage
CURRENT CONTROLLED CIRCUIT ("PEAK & HOLD")
The current controlled driver inside the computer is more
complex than a voltage controlled driver because as the name implies,
it has to limit current flow in addition to its ON-OFF switching
function. Recall, this driver typically requires injector circuits
with a total leg resistance of less than 12 ohms.
Once the driver is turned ON, it will not limit current flow
until enough time has passed for the injector pintle to open. This
period is preset by the particular manufacturer/system based on the
amount of current flow needed to open their injector. This is
typically between two and six amps. Some manufacturers refer to this
as the "peak" time, referring to the fact that current flow is allowed
to "peak" (to open the injector).
Once the injector pintle is open, the amp flow is
considerably reduced for the rest of the pulse duration to protect the
injector from overheating. This is okay because very little amperage
is needed to hold the injector open, typically in the area of one amp
or less. Some manufacturers refer to this as the "hold" time, meaning
that just enough current is allowed through the circuit to "hold" the
already-open injector open.
There are a couple methods of reducing the current. The most
common trims back the available voltage for the circuit, similar to
turning down a light at home with a dimmer.
The other method involves repeatedly cycling the circuit ON-
OFF. It does this so fast that the magnetic field never collapses and
the pintle stays open, but the current is still significantly reduced.
See the right side of Fig. 1 for an illustration.
The advantage to the current controlled driver circuit is the
short time period from when the driver transistor goes ON to when the
injector actually opens. This is a function of the speed with which
current flow reaches its peak due to the low circuit resistance. Also,
the injector closes faster when the driver turns OFF because of the
lower holding current.
NOTE: Never apply battery voltage directly across a low resistance
injector. This will cause injector damage from solenoid coil
overheating.
THE TWO WAYS INJECTOR CIRCUITS ARE WIRED
Like other circuits, injector circuits can be wired in one of
two fundamental directions. The first method is to steadily power the
injectors and have the computer driver switch the ground side of the
circuit. Conversely, the injectors can be steadily grounded while the
driver switches the power side of the circuit.
There is no performance benefit to either method. Voltage
controlled and current controlled drivers have been successfully
implemented both ways.
However, 95% percent of the systems are wired so the driver
controls the ground side of the circuit. Only a handful of systems use
the drivers on the power side of the circuit. Some examples of the
latter are the 1970's Cadillac EFI system, early Jeep 4.0 EFI (Renix
system), and Chrysler 1984-87 TBI.
INTERPRETING INJECTOR WAVEFORMS
INTERPRETING A VOLTAGE CONTROLLED PATTERN
NOTE: Voltage controlled drivers are also known as "Saturated
Switch" drivers. They typically require injector circuits
with a total leg resistance of 12 ohms or more.
NOTE: This example is based on a constant power/switched ground
circuit.
* See Fig. 2 for pattern that the following text describes.
Point "A" is where system voltage is supplied to the
injector. A good hot run voltage is usually 13.5 or more volts. This
point, commonly known as open circuit voltage, is critical because the
injector will not get sufficient current saturation if there is a
voltage shortfall. To obtain a good look at this precise point, you
will need to shift your Lab Scope to five volts per division.
You will find that some systems have slight voltage
fluctuations here. This can occur if the injector feed wire is also
used to power up other cycling components, like the ignition coil(s).
Slight voltage fluctuations are normal and are no reason for concern.
Major voltage fluctuations are a different story, however. Major
voltage shifts on the injector feed line will create injector
performance problems. Look for excessive resistance problems in the
feed circuit if you see big shifts and repair as necessary.
Note that circuits with external injector resistors will not
be any different because the resistor does not affect open circuit
voltage.
Point "B" is where the driver completes the circuit to
ground. This point of the waveform should be a clean square point
straight down with no rounded edges. It is during this period that
current saturation of the injector windings is taking place and the
driver is heavily stressed. Weak drivers will distort this vertical
line.
Point "C" represents the voltage drop across the injector
windings. Point "C" should come very close to the ground reference
point, but not quite touch. This is because the driver has a small
amount of inherent resistance. Any significant offset from ground is
an indication of a resistance problem on the ground circuit that needs
repaired. You might miss this fault if you do not use the negative
battery post for your Lab Scope hook-up, so it is HIGHLY recommended
that you use the battery as your hook-up.
The points between "B" and "D" represent the time in
milliseconds that the injector is being energized or held open. This
line at Point "C" should remain flat. Any distortion or upward bend
indicates a ground problem, short problem, or a weak driver. Alert
readers will catch that this is exactly opposite of the current
controlled type drivers (explained in the next section), because they
bend upwards at this point.
How come the difference? Because of the total circuit
resistance. Voltage controlled driver circuits have a high resistance
of 12+ ohms that slows the building of the magnetic field in the
injector. Hence, no counter voltage is built up and the line remains
flat.
On the other hand, the current controlled driver circuit has
low resistance which allows for a rapid magnetic field build-up. This
causes a slight inductive rise (created by the effects of counter
voltage) and hence, the upward bend. You should not see that here with
voltage controlled circuits.
Point "D" represents the electrical condition of the injector
windings. The height of this voltage spike (inductive kick) is
proportional to the number of windings and the current flow through
them. The more current flow and greater number of windings, the more
potential for a greater inductive kick. The opposite is also true. The
less current flow or fewer windings means less inductive kick.
Typically you should see a minimum 35 volts at the top of Point "D".
If you do see approximately 35 volts, it is because a zener
diode is used with the driver to clamp the voltage. Make sure the
beginning top of the spike is squared off, indicating the zener dumped
the remainder of the spike. If it is not squared, that indicates the
spike is not strong enough to make the zener fully dump, meaning the
injector has a weak winding.
If a zener diode is not used in the computer, the spike from
a good injector will be 60 or more volts.
Point "E" brings us to a very interesting section. As you
can see, the voltage dissipates back to supply value after the peak of
the inductive kick. Notice the slight hump? This is actually the
mechanical injector pintle closing. Recall that moving an iron core
through a magnetic field will create a voltage surge. The pintle is
drivers. They typically require injector circuits
with a total leg resistance with less than 12 ohm.
NOTE: This example is based on a constant power/switched ground
circuit.
* See Fig. 3 for pattern that the following text describes.
Point "A" is where system voltage is supplied to the
injector. A good hot run voltage is usually 13.5 or more volts. This
point, commonly known as open circuit voltage, is critical because the
injector will not get sufficient current saturation if there is a
voltage shortfall. To obtain a good look at this precise point, you
will need to shift your Lab Scope to five volts per division.
You will find that some systems have slight voltage
fluctuations here. This could occur if the injector feed wire is also
used to power up other cycling components, like the ignition coil(s).
Slight voltage fluctuations are normal and are no reason for concern.
Major voltage fluctuations are a different story, however. Major
voltage shifts on the injector feed line will create injector
performance problems. Look for excessive resistance problems in the
feed circuit if you see big shifts and repair as necessary.
Point "B" is where the driver completes the circuit to
ground. This point of the waveform should be a clean square point
straight down with no rounded edges. It is during this period that
current saturation of the injector windings is taking place and the
driver is heavily stressed. Weak drivers will distort this vertical
line.
Point "C" represents the voltage drop across the injector
windings. Point "C" should come very close to the ground reference
point, but not quite touch. This is because the driver has a small
amount of inherent resistance. Any significant offset from ground is
an indication of a resistance problem on the ground circuit that needs
repaired. You might miss this fault if you do not use the negative
battery post for your Lab Scope hook-up, so it is HIGHLY recommended
that you use the battery as your hook-up.
Right after Point "C", something interesting happens. Notice
the trace starts a normal upward bend. This slight inductive rise is
created by the effects of counter voltage and is normal. This is
because the low circuit resistance allowed a fast build-up of the
magnetic field, which in turn created the counter voltage.
Point "D" is the start of the current limiting, also known as
the "Hold" time. Before this point, the driver had allowed the current
to free-flow ("Peak") just to get the injector pintle open. By the
time point "D" occurs, the injector pintle has already opened and the
computer has just significantly throttled the current back. It does
this by only allowing a few volts through to maintain the minimum
current required to keep the pintle open.
The height of the voltage spike seen at the top of Point "D"
represents the electrical condition of the injector windings. The
height of this voltage spike (inductive kick) is proportional to the
number of windings and the current flow through them. The more current
flow and greater number of windings, the more potential for a greater
inductive kick. The opposite is also true. The less current flow or
fewer windings means less inductive kick. Typically you should see a
minimum 35 volts.
If you see approximately 35 volts, it is because a zener
diode is used with the driver to clamp the voltage. Make sure the
beginning top of the spike is squared off, indicating the zener dumped
the remainder of the spike. If it is not squared, that indicates the
spike is not strong enough to make the zener fully dump, meaning there
is a problem with a weak injector winding.
If a zener diode is not used in the computer, the spike from
Fig. 1: Identifying Tie-Off Symbols
4) If the wires are not drawn all the way to another
component (across several pages), a reference will tell you their
final destination.
5) Again, use the legend on the first page of the wiring
diagram to determine the grid number and letter of the referenced
component. You can then turn directly to it without tracing wires
across several pages.
6) The symbols shown in Fig. 1 are called tie-offs. The first
tie-off shown indicates that the circuit goes to the temperature
sensor, and is also a ground circuit.
7) The second symbol indicates that the circuit goes to a
battery positive parallel circuit. The third symbol leads to a
particular component and the location is also given.
8) The lines shown in Fig. 2 are called options. Which path
or option to take depends on what engine or systems the vehicle has.
WIR IN G D IA G RAM S
1988 J e ep C hero ke e
1988 Wiring Diagrams
Jeep
Cherokee & Wagoneer
IDENTIFICATION
COMPONENT LOCATION MENU
COMPONENT LOCATIONS TABLE \
\
\
\
\
\
\
Component Figure No. (Location)
A/C & Htr Systems ............................... 5 (A-D 16-19)
Alternator ............................................ 1 (C 3)
Audio Alarm Module ................................... 7 (D 27)
Back-Up Lt Sw (M/T) .................................. 4 (D 12)
Battery ............................................... 1 (A 2)
Beam Sel Sw .......................................... 6 (E 23)
Brake Warning Sw ..................................... 6 (C 20)
Clock ................................................ 7 (E 27)
Clutch Switch ........................................ 4 (E 15)
Courtesy Lights ................................... 7 (C 24-26)
Cruise Ctrl Sys ................................... 4 (E 12-15)
Diag Conn D1 (2.5L) ................................... 3 (B 9)
Diag Conn D1 (4.0L) ................................... 2 (B 4)
Diag Conn D2 (2.5L) .................................. 3 (B 11)
Diag Conn D2 (4.0L) ................................... 2 (B 7)
DIR Hazard Sw ................................... 6 (D-E 20-21)
Door Switches ........................................ 7 (C 27)
Elect Ctrl Unit (2.5L) ............................. 3 (A 9-10)
Elect Ctrl Unit (4.0L) .............................. 2 (A 4-7)
Engine Compartment Lt ................................. 1 (C 1)
Fog Light Relay ....................................... 1 (D 2)
Fog Light Sw ...................................... 6 (E 21-22)
Fuel Pump Rly (2.5L) .................................. 3 (C 9)
Fuel Pump Rly (4.0L) ................................ 2 (E 5-6)
Fuel Tank Unit ....................................... 6 (B 20)
Fus Links ........................................... 1 (B 2-3)
Fuse Block ...................................... 4 (B-D 12-15)
4WD Switch ..................................... 6 (C 20, D 21)
Gear Sel Sw .......................................... 5 (C 16)
Glove Box Light ...................................... 7 (C 25)
Headlight Delay Module ............................... 6 (E 23)
Headlight Switch .................................. 6 (D 22-23)
Horn Relay ............................................ 1 (C 2)
Ignition Ctrl Mod (2.5L) ............................ 3 (B-C 8)
Ignition Ctrl Module (4.0L) ........................... 2 (E 4)
Ignition Key Warn Sw ................................. 7 (D 26)
Ignition Switch ................................... 4 (A 12-15)
Illum Lights .................................... 7 (C-D 24-25)
Instrument Cluster .............................. 6 (A-C 22-23)
Keyless Entry Module .............................. 7 (B 24-25)
Latch Rly (B+) (4.0L) ............................... 2 (B-C 4)
Power Antenna Rly .................................. 7 (D-E 27)
Power/Comfort Sw ..................................... 5 (D 19)
Power Door Lock Sys ............................. 7 (A-C 24-27)
Power Mirror Sw ................................. 7 (D-E 24-25)
Power Seat Sw ................................... 8 (A-B 28-29)