1987 PORSCHE 944 catalytic converter

INDEX
A
ABS Acceleration diagram Accelerator pedal Air Bag System Air - cleaner
- conditioner
- filter
Alternator warning light Antifreeze Antilock, Brake system Anti-theft alarm Ashtray Automatic- garage door
- speed control
- transmission
- transmission fluid B
Battery
Boost pressure gauge
Brake - booster
- fluid
- fluid warning light
- pads
- parking
- pedal
- system
- warning light
Break-in hints
Bulb replacing
Buzzer 28,39
118-129
55
20, 21, 38, 3980, 8144-4680,81 39
74,75,11028, 39
11
42, 98
25
29
53-55
78,110,128
90-9234
27
39,79,11039
27,37,47,79,80 26
26, 27
26,27,11537
47
93-98
10,18,24,30
C/D
CASIS
Capacities
Car care instructions
Casis
Catalytic Converter
Cautions
Central locking
Central warning light
Cigarette lighter
Cleaning
Clock
Clutch pedal
Collapsible spare tire
Control warning light system
Coolant Temperature Gauge
Cooling system
Corrosion prevention
Dashboard
Defogging/defrosting
Dimensions
Doors
Driving hints
E/F
Electrical system
Emergency- flasher
- starting
Emission Control System
Engine - cooling
- exhaust
- hood
- number
- oil checking & changing
- oil
-speed, max 35
110
61-66
35
50,10267
13
37
41
61-66 40
27
85
36-39 36
74-77
65-66
24
44-46 114
12,138-9, 48, 49
89-92
41
92
100-103 74-77
48
586
69-72
69,110,111,128
34,47,52,106-
108
Fan control switch knob
Fan, radiator
Filling capacities
Fog lights
Fuel - economy
- evaporation control
- gauge
- recommendation
- tank
Fuses and relays
G/H
Gas Station Information
Gasohol
Gasoline
Gear ratio diagram
Gearshift lever
Glove compartment
Hatchback
Headlights
Headlight- dimmer
- flasher
- switch
- washing system
Heater/ventilation controls
Hood - front
- rear
Horn
I/J
Ignition/steering lock
Instrument illumination
Instruments
Interior ligh 44
36, 74 110
30, 96, 97
49
103 37
50, 51
50,110
89,126
126-129 51
50,51
122-125 52-55
42
56
30,95,99 30
30
30
31,32,81,11044-4658
56,57
21,24
24
30
33-40
43, 98
4

Jack
- supports
K/L
Keys
Kickdown
Lane changer
Leather
License plate light
Light switch
Lights - ashtray
- fog
- interior
- license plate
- parking
- turn signal
Locks - doors, wheels
Loudspeakers
Lubricants
Luggage compartment
M/O
Manual transmission
- oil
Mirrors
Oil- change
- consumption
- filter changing
- pressure gauge
- pressure warning light
Octane rating
Oxygen Sensor
P/R
Paint code number 68
87, 88, 129
10-11,86 55
30
65
98
30
98
30, 96, 97
43, 9898
30, 37, 93, 94
30,93,94
10-13, 86 89
110,111 57
52,122-125 77,11022,43
71,72
47, 69
71, 72 38
38
50, 51,106-108 101,102
7
Parking- brake
- lights
Performance
Power assisted steering
Power train
Power windows
Prop-up roof
Radiator fan
Rear - hood
- view mirrors
- window defogger
- wiper
Recirculation Switch
Refrigerant
Relays
Rims
Roof racks
Roof, removable S
Safe driving hints
Safetybelts
Safety belt warning light
Safety compliance sticker
Seat heating System
Seats
Sekuriflex windshield
Shift indicator
Shift points
Side marker lights
Ski racks
Snow- chains
- tires
Spare tire, collapsible
Spark plugs
Specifications, engine
26, 3730,37,93,94116731091259, 6036, 7456,572241424446,11089,12664,112,11357,11459, 60
8-9
17-21,6518,3771514-1631, 63, 643552-559457,11483, 84,112,113
83,84, 111,113
85106-108106-109
Speedometer
Starting procedures
Sun visors
T/U
Tachometer
Technical data
Tirepressure
Tires
Tool kit
Trip odometer
Transmission oil
Trunk
Turn signal lights
Undercoating
Unleaded fuel
V/W
Vehicle identification
Ventilation
Voltmeter
Warning/indicator lights
Washer reservoir
Washing
Water temperature gauge
Weatherstrips
Weights
Wheel alignment
Wheel nuts, lockable
Wheels
Wheel changing
Windows
Windshield- washer reservoir
- wiper/washer lever 3324, 2543
34, 35105-12582,112,113,12947,82-87,112,113683377, 78,11056,5730, 37, 93, 9465, 66,10050, 51,106-108,110
6-744-463835-4081,11061-6636641141158647,64,82-87,11285-8812,63,6481,11031
5

Break-in Hints for the first 1.000 miles /
1.600 kilometers
There are no specific break-in rules for your
Porsche. However, by observing a few
precautions you can help extend the service
life and performance of your engine.
During the first 1.000 miles / 1.600 km, all
working components of the engine adjust to
each other to a certain degree. Therefore:
Avoid full throttle starts and abrupt stops. Change speeds frequently. Vary the throttle
load.
Do not exceed maximum engine speed of
5.000 rpm (revolutions per minute).
Do not run a cold engine at high rpm or in
Neutral.
Do not let the engine labor, especially when
driving uphill. Shift to the next proper gear in
time (use the most favorable rpm range).
There may be a slight stiffness in the steering, gearshifting or other controls during the break-
in period, which will gradually disappear.
Never lug the engine in high gear at low
speeds. This rule applies all the time, not
just during the break-in period.

Breaking in brake pads
Brake pads do not possess maximum braking
efficiency when the car is new. Therefore
more pedal force is necessary during the first
100 to 150 miles (150 to 250 km). This also
applies to replacement brake pads.

New tires
New tires do not possess maximum traction.
They tend to
be slippery. Break in new tires by driving at moderate speeds during the first 60
to 120 miles (100 to 200 km), and longer
braking distances must be anticipated.
Engine Oil Consumption
During the break-in period oil consumption
may be higher than normal.
As always, the rate of oil consumption depends on the quality and viscosity of oil, the speed at which the engine is operated, the climate, road conditions as well as the amount of dilution and oxidation of the lubricant.
Check engine oil level, add if necessary. Make it a habit to have engine oil checked with
every fuel filling.


47

Engine Exhaust WARNING
Engine exhaust is dangerous if inhaled.
Never start or let the engine run in a closed garage. Never sit in your car for
prolonged periods with the engine on and
the car not moving.
Although exhaust fumes from the engine have many components which you can smell, they also contain carbon monoxide, which is a colorless and odorless gas.
Carbon monoxide can be fatal if inhaled.
If you smell gas fumes in the vehicle, drive with the windows open but keep the
hatchback closed. Have the cause
immediately located and corrected.
Because of inherent hazards, we do not recommend transporting objects larger
than those fitting safely into the luggage
compartment. Keep the hatchback closed
while driving to prevent poisonous
exhaust gas from being drawn into the
vehicle.
Never carry additional fuel containers in your vehicle. Such containers, full or
partially empty, may leak, cause an
explosion, or result in fire in case of a
collision.


Operating Your Porsche in other Countries Government regulations in the United States
and Canada require that automobiles meet
specific emission regulations and safety
standards.
Therefore cars built for the U.S. and Canada
differ from vehicles sold in other countries.
If you plan to take your Porsche outside the
continental limits of the United States or
Canada, there is the possibility that
unleaded fuel may not be available;
unleaded fuel may have a considerably lower octane rating. Excessive engine knock and
serious damage to both engine and catalytic
converter could result;
service may be inadequate due to lack of
proper service facilities, tools or diagnostic
equipment;
replacement parts may not be available or
very difficult to get.
Porsche cannot be responsible for the
mechanical damage that could result
because of inadequate fuel, service or
parts availability.
If you bought your car abroad and want to
bring it back home, be sure to find out about
shipping and forwarding requirements, as well as current import and customs regulations.

48

Fuel Economy
Fuel economy will vary depending on where,
when and how you drive, optional equipment installed, and the general condition of your
car. A car tuned to specifications and correctly maintained, will help you get maximum fuel
economy.
Have your vehicle tuned to specifications.
Fuel injection should be adjusted to
specifications.
Spark plugs should be clean, properly
gapped and fire efficiently.
Air cleaner should be dirt free to allow proper engine "breathing". Battery should be fully charged. Wheels should be properly aligned. Tires should be inflated at correct pressures. Keep a light foot on the accelerator pedal. Drive smoothly, avoid abrupt changes in
speed as much as possible.
Avoid jack rabbit starts and sudden stops. Do not drive longer than necessary in the
lower gears. Shifting up early helps to save
fuel.
Avoid unnecessary idling. Turn the engine
off.
Prolonged "warm up" idling wastes gas. Start the vehicle just before you are ready to drive. Accelerate slowly and smoothly.


Any additional weight carried in the vehicle reduces fuel economy. Always keep cargo to
a minimum and remove all unnecessary
items.
Organize your trips to take in several
errands.
Use air conditioner only when needed. All electrical equipment contribute to increased fuel consumption.
The EPA estimated m.p.g. is to be used for
comparison purposes, actual mileage may be
different from the estimated m.p.g., depending on your driving speed, weather conditions and trip length. Your actual highway mileage will
probably be less than the estimated m.p.g.
Please observe all local and national speed
limits.


49


Fuel Filler Cap
The lockable fuel filler cap is on the right side
panel of the car. When putting the cap back
on, twist it clockwise until it stops with an
audible click.
We recommend you turn off the engine
when filling the fuel tank.
Fuel tank capacity is listed under "Filling
Capacities".
If you lose your fuel filler cap, replace it
immediately with a cap of the same design to
reduce the possibility of a fire in a collision.
Fuel Recommendation
Your Porsche is equipped with a catalytic
converter and must use UNLEADED FUEL
ONLY.
944:
Minimum octane rating is 91 RON (87
CLC or AKI rating on US fuel pumps).
944 S / 944 Turbo: Minimum octane rating is
95 RON (90 CLC or AKI rating on US fuel
pumps).
Federal law prohibits use of leaded fuel in
this vehicle.
The use of UNLEADED FUEL ONLY is
critically important to the life of the catalytic
converter. Deposits from leaded gasolines will ruin the converter and make it ineffective as
an emission control device.
Cars with a catalytic converter have a smaller
fuel tank opening, and gas station pumps
have smaller nozzles. This will prevent
accidental pumping of leaded fuel into cars
with a catalytic converter.
Unleaded fuels may not be available outside
the continental U.S. and Canada. Therefore,
we recommend you do not take your car to areas or countries where unleaded fuel may
not be available.
Octane ratings
Octane rating indicates a gasoline's ability to
resist detonation. Therefore, buying the
correct octane gas is important to prevent
engine "knock" and possible engine damage.
The 91 RON (95 RON) octane rating of your
car is based on the research method. The CLC (U.S. Cost of Living Council octane
rating) or AKI (antiknock index) usually
displayed on U.S. gasoline pumps is
calculated as research octane number plus
motor octane number, divided by 2, that is
written as:


The CLC or AKI octane rating is usually lower
than the RON rating:
91 RON equals ............ 87 CLC or AKI
95 RON equals ............ 90 CLC or AKI

50

Interior Glass

Use the same cleaning agents as for the
exterior and polish dry with a soft cloth or
paper towel.
Fabric
Use a vacuum cleaner or a soft bristle brush
to remove dust and loose dirt from carpeting,
upholstery, headliner and other trim. Dirt
stains can usually be removed with lukewarm
soap water or an all purpose cleaner solution,
or a dry foam cleaner. For greasy, oily and
other stubborn stains, use a spot remover. Do
not pour the liquid on the fabric. Dampen a
clean cloth and rub carefully, starting at the
edge and working inward.
Safety belts
Keep belts clean. Very dirty belts may not
retract properly. Do not remove belts from the
vehicle to be cleaned. Do not use chemical
cleaning agents, bleach or dyes. They
contain corrosive properties which will
weaken the webbing. Do not allow inertia
reel safety belts to retract before they are
completely dry.

For cleaning, use a mild soap water solution.
Let belts dry out thoroughly and away from
direct sun light.
Plastic, vinyl and leatherette
Use a clean, damp cloth or sponge to keep
this trim free from dust. For other spoilage,
use a lukewarm all purpose cleaning solution
or a mild saddle soap for vinyl and leather
trim. Remove water spots and soap traces
with a clean, damp cloth or sponge. Use a clean, soft cloth to rub dry.
Grease, tar or oil stains can be removed with
a clean cloth or sponge soaked with all
purpose cleaner or with a solvent type vinyl or
leather cleaning agent.
Occasionally apply a colorless vinyl or leather
preservative to retain the material's luster and
pliability.
Leather and leather trim
To keep leather seats and trim beautiful and
soft, they should be cleaned and cared for
regularly. Clean leather with a soft, white
woolen cloth and a mild soapwater solution. Do not use chemical or abrasive cleaning
agents. Do not let moisture seep through
perforated surfaces to safeguard against
corrosion and cracking from underneath. After cleaning, apply a leather preservative re-
commended by Porsche to all dry surfaces with a clean and soft woolen cloth. Let your
Porsche dealer advise you on the use of the
leather preservation product.
Corrosion protection
The engine compartment, as well as all
engine, transmission, front and rear axle
assembly surfaces have been treated with a
wax based coating at the factory for protection against corrosion.
WARNING
Do not apply additional undercoating or
rustproofing on or near the exhaust
manifold, exhaust pipes, catalytic
converter or heat shields. During driving,
the substance used for undercoating could overheat and cause a fire.
Engine Compartment
If it becomes necessary to steam clean or
otherwise wash the engine compartment, the
wax based protective coating is usually lost. It is therefore important to reapply this
protective coating to all engine compart-

65

ment panels, flanges, cavities, seams and
engine assembly surfaces.
When washing the engine compartment,
only use commercially available grease
cutting solvents made especially for this
purpose. Carefully fol
low directions printed on the container by the manufacturer.
Chassis
The lower body shell of your Porsche is
thoroughly protected against corrosion.
However, it is recommended to have the
underbody inspected twice a year. Any
detected damage to the undercoating, due to
road hazards, should be repaired promptly. Oil based protective sprays must not be applied. Only tar or wax based anti corrosion protectors are compatible with the factory applied undercoating. Before application, road dirt and oily substances must be removed.
Whenever the lower body shell, axle,
transmission or engine assemblies are
repaired, the lost anti-corrosion coating of
the affected surfaces should be renewed.
Let your Porsche dealer advise and assist you.



66

must be charged at least every 6 weeks. A
discharged battery allows rapid formation of
sulfates, leading to premature deterioration of
the plates.
WARNING
Charge battery in a well ventilated area.
Keep away from open flame or electrical
spark. Do not smoke. Hydrogen gas
generated by the battery is explosive.
Electrolyte fluid that may spill during charging should be washed off with a solution of warm water and baking soda to neutralize the acid. If you get electrolyte in your eyes or on your
skin, immediately rinse with cold water for
several minutes and call a doctor.
Never charge a frozen battery. It may
explode because of gas trapped in the ice.
Allow a frozen battery to thaw out first. Never use a fast charger as a booster to start the engine. This may seriously damage the
vehicle's electrical system and the charger.
Fast charging a battery is dangerous and
should only be attempted by a competent
mechanic with the proper equipment.
Slow battery charging
WARNING
Heed all warnings and follow instructions
that come with your battery charger.


Disconnect battery cables and remove the
battery.
All vent caps should be open. If fluid level is low, it should be topped up to the full mark in
each cell.
Connect charger cables.
Charger cables must be connected
POSITIVE (+) to POSITIVE (+) and
NEGATIVE (-) to NEGATIVE (-).
Do not connect or disconnect charger cables while charger is operating. Switch on charger. Normally, a battery should be charged at no
more than 10 percent of its rated capacity.
Rated capacity of the battery in your vehicle
is listed on the battery housing.
After charging, turn off charger and disconnect charger cables. Tighten the vent caps and reinstall battery.



91

Emergency Starting with Jumper Cables
WARNING
Improper use of booster battery to start a
vehicle may cause an explosion.
Lead-acid batteries generate explosive
gases. Keep sparks, flame and lighted
cigarettes away from batteries.
Do not charge a frozen battery, thaw it out
first. Gas trapped in the ice may cause an
explosion.
No attempt should be made to jump start any vehicle with a low electrolyte level in the
battery.
Check electrolyte level of each cell. If
necessary, fill with distilled water to just
above plates.
Make sure the voltage of both batteries is the same. The capacity (Ah) of the booster battery
should not be lower than that of the
discharged battery.
Vehicle with discharged battery: turn off
lights and accessories, remove key, move
lever to N or P and set parking brake.
Vehicle with booster battery should not be
running. Disconnect ground cable.
Remove vent caps from booster battery and
discharged battery. Preferably lay a cloth
over open vents to reduce explosion hazard.

How to use jumper cables WARNING
To avoid serious personal injury and damage to the vehicle, heed all warnings
and instructions of the jumper cable
manufacturer. The jumper cables must be long enough so that neither vehicles nor cables touch
another.
Improper hook-up of jumper cables can
ruin the alternator.
Always connect POSITIVE (+) to POSITIVE
(+), and NEGATIVE (-) to ground on engine
block.
1. Connect clamp of plus-cable to positive (+) terminal of discharged battery (1).
2.
Connect clamp on opposite end of cable to
positive (+) terminal of booster battery (2).
3.
Connect clamp of minus-cable to negative
(-) terminal of booster battery (3).
4.
Connect clamp on opposite end of cable to
a bare metal part bolted directly to the
engine block or to the engine block itself (x)
of car with discharged battery. Connect
clamp as far away from battery as possible.
5. Start engine in the usual manner. If engine
fails to start, do not continue to crank but
contact nearest workshop.
6.
With engine running, remove jumper cables from both cars in exact reverse order: Steps 4 through 1.


7. Reconnect ground cable of booster battery.
A - Discharged Battery
B - Booster Battery
Do not try to start car by pushing or towing.
Damage to the catalytic converter, the
transmission, and/or other components of the
car may result.

92

Manual Operation of
Retractable Headlights
If the retractable headlights do not open, they
can be operated manually by turning the knob
on the end of the motor drive shaft located in
the front of the engine compartment. The
connecting rod assembly is designed in such
a way that it need only be turned to the left to
either close or open the headlights.
WARNING

Do not turn the knob on the drive shaft as
long as the automatic mechanism is
operating.
The motor may turn suddenly and cause
injury. Before turning the knob, check first
whether the motor will work by turning on the ignition and by depressing the light switch to
the second stop.
99

Emission Control System

In the Interest of Clean Air
Pollution of our environment has become a
problem that is of increasing concern to all of
us. We urge you to join us in our efforts for
cleaner air in controlling the pollutants emitted from the automobile.
Porsche has developed an emission control
system that controls or reduces those parts of
the emission that can be harmful to our
environment. Your Porsche is equipped with
such a system.
Porsche warrants the Emission Control
System in your new car under the terms and
conditions set forth in the Warranty &
Maintenance booklet.
You, as the owner of the vehicle, have the
responsibility to provide regular maintenance
service for the vehicle and to keep a record of
all maintenance work performed. To facilitate
record keeping, have the service performed
by authorized Porsche dealers. They have
Porsche trained mechanics and special tools
to provide fast, efficient service.
WARNING To assure efficient operation of the
Emission Control System:

Have your vehicle maintained properly and in accordance with the
recommendations described in your
Warranty & Maintenance booklet. Lack of
proper maintenance, as well as improper
use of the vehicle, will impair the function
of the emission control system and could
lead to damage.
Do not alter or remove any component of the emission control system unless
approved by the manufacturer.
Do not alter or remove any device, such as heat shields, switches, ignition wires, valves, etc., which are designed to protect your vehicle's emission control system. Do not continue to operate your vehicle if you detect engine misfire or other
unusual operating conditions.
Starting
Do not leave vehicle engine idling unattended after starting. If warning lights should come on to indicate improper
operation, they would go unheeded.
Extended idling also produces heat,
which could result in overheating or other damage to the vehicle or other property.

Parking
As with any vehicle, do not park or operate your vehicle in areas where
combustible materials, such as dry grass
or leaves, can come into contact with a
hot exhaust system.

Undercoating
Do not apply additional undercoating or rust proofing on or near the exhaust
manifold, exhaust pipes, catalytic
converter or heat shields. During driving
the substance used for undercoating
could overheat and cause a fire.

100

How Emission Control Works

When an automobile engine is running, it uses energy generated through the combustion of a mixture of air and fuel. Depending on whether
a car is driven fast or slowly or whether the
engine is cold or hot, some of the fuel
(hydrocarbons) may not be burned completely but be discharged into the engine crankcase
or exhaust system. Additional hydrocarbons
may enter the atmosphere through
evaporation of fuel from the fuel tank. These
hydrocarbons (HC), when released into the
air, contribute to undesirable pollution.
In addition, carbon monoxide (CO) and oxides of nitrogen (NOx) contribute to engine
emissions. They, too, are formed during the
combustion process and discharged into the
exhaust system.
To reduce these pollutants, your Porsche is
equipped with a precisely calibrated fuel
injection system to assure a finely balanced
air/fuel mixture under all operating conditions.

Oxygen Sensor
The oxygen sensor, installed in the exhaust
pipe continuously senses the oxygen content
of the exhaust and signals the information to
an electronic control unit. The control unit
corrects the air/fuel ratio, so that the engine
always receives an accurately metered air fuel mixture. .
Crankcase Ventilation
Through Crankcase Ventilation undesirable
emissions from the engine crankcase are not
permitted to reach the outside atmosphere.
These emissions are recirculated from the
crankcase to the air intake system. From here
the emissions mix with the intake air and are
later burned in the engine.
Catalytic converter
The catalytic converter is an efficient
"cleanup" device built into the exhaust system
of the vehicle. The catalytic converter burns
the undesirable pollutants in the exhaust gas
before it is released into the atmosphere.
The exclusive use of unleaded fuel is critically important for the life of the
catalytic converter. Therefore, only
unleaded gasoline without additives must
be used.
The catalytic converter will be damaged by

push or tow starting your vehicle
misfiring of the engine turning off the ignition while the vehicle is moving or
by other unusual operating conditions.
Do not continue to operate your vehicle
under these conditions, as otherwise fuel
can reach the catalytic converter. This
could result in overheating of the
converter.
Federal law prohibits use of leaded
gasoline in this car.
The Emission Control System and its other
related components are illustrated and
described on the following pages.
101

Emission Control System
1 Fuel pump
2 Fuel filter
3 Pressure damper
3a Pressure regulator
4 Injector
5 Auxiliary air valve
6 Air flow meter
7 Throttle valve switch
8 Temperature sensor
9 Engine temperature sensor
10 Speed sensor
11 Reference mark sensor (TDC)
12 Control unit
13 Ring gear
14 Ignition coil
15 Distributor
16 Relay (fuel pump / control unit)
17 Oxygen sensor
18 Catalytic converter
19 Muffler

102