
Electrical System 211
When using an aiming board, position the
vehicle five meters from and square to the aiming
board. Gently rock the vehi cle and allow the suspen-
sion to stabilize. Mark a reference line on the board to
correspond with the horizontal centre line of the
headlamp low beam bulbs. Mark two reference lines on the board to
correspond with the vertical centre lines of
the
headlamp low beam bulbs. Switch on the headlamps and select low
beam. Adjust the headlamps by turning the adjust-
ing screws located at the rear of the headlamp
assemblies. Adjust the headlamps to comply with local
regulations. As a guide, adjust the lamps so that the
low beam pattern strikes the aiming board with the
horizontal cut off point 50 mm below the headlamp
bulb horizontal centre line and the point where the
beam raises from the horizontal is on the headlamp
low beam bulb vertical centre line.
To Renew Low Beam Bulb (Pulsar)
Remove the dust cover from the rear of the
headlamp assembly.
Disconnect the wiring from the end of the
bulb.
Remove the cover from the rear of the
headlamp housing. Release the retaining clip from the bulb
holder and withdraw the bulb from the headlamp. Installation is a reversal of the removal procedure
ensuring that the new bulb is correctly located in the
bulb holder.
NOTE: Care must be taken not to handle
the glass portion of the bulb as this will
shorten the life of the bulb. Accidental
fingerprints can be removed by applying
methylated spirits to the bulb and drying
with clean tissue or cloth.
To Renew High Beam Bulb (Pulsar) or
High/Low Beam Bulb (Astra) Disconnect the wiring connector and re-
move the dust cover from the rear of the headlamp. Release the retaining clip and remove the
bulb from the bulb holder. Install the new bulb to the headlamp ensur-
ing that the metal plate is correctly located in the
bulb holder.
NOTE: Care must be taken not to handle
the glass portion of the bulb as this will
shorten the life of the bulb.
Accidental fingerprints can be re-
moved by applying methylated spirits to
the bulb and drying with clean tissue or
cloth.
(4) Secure the retaining clip, install the cover to
the headlamp and connect the wiring to the end of the
bulb.
FRONT COMBINATION LAMP (PULSAR)
OR TURN SIGNAL LAMP (ASTRA)
To Renew Bulb
(1) Remove the retaining screws from the front
combination lamp and remove the lens.
Renewing the front combination lamp bulb. Pulsar models.
(2) Push the bulb inwards, turn it anti-clock-
wise and remove it from the holder. Installation is a reversal of the removal procedure.
SIDE INDICATOR LAMP (PULSAR) OR
FRONT COMBINATION LAMP (ASTRA)
To Renew Bulb
(1) Remove the retaining screws and remove
the lens cover.
Renewing the low beam bulb.

212 Electrical System
Renewing the side indicator lamp bulb.
(2) Push the bulb inwards, turn it anti-clockwise
and remove it from the holder.
Installation is a reversal of the removal procedure.
REAR COMBINATION LAMP
To Renew Bulb
(1) Working inside the luggage compartment,
remove the combination lamp trim cover.
Renewing the rear combination lamp bulb.
Remove the desired bulb holder from the
combination lamp by twisting it anti-clockwise and
withdrawing it from the lamp body.
Push the bulb inwards, turn it anti-clockwise
and remove it from the holder.
Installation is a reversal of the removal procedure.
NUMBER PLATE LAMP
To Renew Bulb
(1) On Pulsar models, proceed as follows:
Carefully prise the number plate lamp unit
from the rear bumper bar. Remove the retaining screws and remove
the lens cover and lens.
Renewing the number plate lamp bulb.
(2) On Astra models, remove the retaining
screws and remove the lamp unit from the bumper
bar. Remove the bulb holder from the lamp unit.
(3) Remove the bulb from the lamp.
Installation is a reversal for the removal procedure.
COURTESY LAMP
To Renew Bulb
Turn the lamp lens anti-clockwise and lower
it from the lamp. Grip and remove the bulb from between the
bulb contacts.
Renewing the courtesy lamp bulb.
Installation is a reversal of the removal procedure
with attention to the following points:
Ensure that when the bulb is installed, the con-
tacts hold the bulb with enough tension to provide a
good electrical contact.
HIGH MOUNTED STOP LAMP
To Renew Bulb
(1) Remove the retaining screws from the cover
on the high mounted stop lamp and remove the cover.

Electrical System 213
Renewing the high mounted stop lamp bulb.
Remove the bulb holder from the lamp by
twisting it anti-clockwise and removing it from the
lamp body.
Push the bulb inwards, turn it anti-clockwise
and remove it from the holder. Installation is a reversal of the removal procedure.
LUGGAGE COMPARTMENT LAMP
To Renew Bulb
Working inside the luggage compartment,
carefully prise the lens from the luggage compartment
lamp.
Remove the lamp bulb by gripping it firmly
and pulling it from the lamp socket. Installation is a reversal of the removal procedure.
Renewing the luggage compartment lamp bulb.
16. WINDSCREEN WIPER
WIPER BLADE
To Remove and Install
Pull the wiper arm away from the wind-
screen until it locks in the vertical position.
Push the pin retaining the wiper blade to the
Removing the wiper blade.
arm and slide the wiper blade along the arm towards
the pivot to allow the blade to be maneuvered from
the arm.
Installation is a reversal of the removal procedure
ensuring that the blade snaps into place as it is
installed to the wiper arm.
WIPER RUBBER
To Renew
(1) Remove the wiper blade from the vehicle as
previously described.
Renewing the wiper rubber.
Squeeze the sides of the clip retaining the
wiper rubber and spine ass embly to the wiper blade
and slide the rubber and spine assembly from the
blade. Slide the new rubber and spine assembly into
the wiper blade ensuring that the spine is engaged with
all the lugs in the blade. Install the wiper blade to the wiper arm.
WIPER ARM
To Remove and Install
(1) Remove the nut retaining the wiper arm to
the drive spindle.

216 Electrical System
NOTE: While checking the operation of the
fusible link, loosely connect the battery-
terminal only, to safeguard against damage
to the wiring harness.
(5) If the circuit is still inoperative or the fusible
link burns out again, refer the problem to an auto-
motive electrician.
RELAY LOCATIONS
The various relays employed in the vehicle elec-
trical system are located behind the fusible links
adjacent to the washer bottle in the engine compart-
ment, on the engine compartment bulkhead, under
the windscreen wiper motor and in the fuse box at the
lower right hand side of the dashboard.
The engine compartment relays power the radia-
tor fan, horn, condenser fan, bulb check, automatic
transaxle neutral safety switch, air conditioner and
condenser motor.
Installed view of the fuse box relays.
The fuse box relays power the fuel pump, ignition,
some accessories and the el ectronic control module.
18. TRAILER WIRING
There are several brands of trailer wiring connec-
tors available with a variet y of pin configurations. The
most common is the seven pin type which provides
for two auxiliary circuits, usually used for reverse
lamps and electric trailer brakes.
Installed view of the engine compartment relays.
Installed view of the engine compartment relays.
Useful connections which can be used if the trailer to
be towed is fitted with different type plug to the towing
vehicle socket
Brylite seven pin trailer plug and socket.

220 Electrical System
Wiring diagram (WD2) for the instruments, hazard and turning signal systems.
COLOUR CODE
The first letter of the code
represents the main wire color,
the other letters represent the
trace colors.
B - BLACK
L - BLUE
G - GREEN
R - RED
Y - YELLOW
W- WHITE
N - BROWN
O - OHANGE
K - PINK
S - GREY V -VIOLET
P - PURPLE X - LIGHT GREEN Z - LIGHT BLUE M - DARK GREEN T - DARK BLUE A - LIGHT BROWN E - SLATE D - TAN
KEY 1. Fuse 11 Ignition
2. Speedometer
3. Vehicle speed sensor
4. To No. 21 WD1
5. To ECU A10
6. To No. 13 WD1
7. Tachometer
8. Voltage regulator
9. Resistor
10. Temperature gauge
11. Fuel gauge
12. Temperature sender
13. Fuel sender
14. To ECM lamp
15. Oil lamp
16. Park brake lamp
17. Low fuel lamp
18. To ECU A5
19. To No. 20 WD1
20. Park brake switch
21. Low fuel switch
22. Brake switch
23. Brake fail lamp
24. Bulb check relay
25. Charge lamp
26. Door ajar lamp
27. To No. 6 VWD1
28. To No. 8 WD4
29. To No. 18 WD6
30. To No. 17 WD6 31. Hazard switch
32. Flasher unit
33. Turn signal switch
34. L H front combination
lamp
35. L H side indicator lamp
36. L H rear combination lamp
37. L H instrument warning
lamp
38. R H instrument warning lamp
39. R H rear combination lamp
40. R H side indicator lamp
41. R H front combination lamp
42. Divider circuit