30 TECHNICAL DATA
2A. LUBRICATION SYSTEM (GASOLINE)
Engine model Item ____ FE DOHC F6, F8, FE SOHC
Lubrication method Force-fed
Oil pump
Type Trochoid gear Crescent gear
Regulated pressure kPa (kg/cm2
psi)
490 (5.0,
71)
392 (4.0, 57)
Oil pressure kPa (kg/cm2,
psi)
1,000 rpm 147-245 (1.5-2.5, 21-36) Oil pressure kPa (kg/cm2,
psi)
3,000
rpm
343—441 (3.5-4.5, 50-64) 294—392 (3.0—4.0, 43-57)
Inner rotor tooth
tip to
outer rotor
clearance
mm
(in)
Standard 0.044-0.084 (0.0017-0.0033)
—
Inner rotor tooth
tip to
outer rotor
clearance
mm
(in) Maximum 0.18 (0.0071)
—
Outer rotor
to
body clearance
mm
(in) Standard 0.09-0.176 (0.0035-0.0069)
—
Outer rotor
to
body clearance
mm
(in) Maximum 0.20 (0.008)
—
Side clearance
mm
(in) Standard 0.03-0.09 (0.0012-0.0035)
—
Side clearance
mm
(in) Maximum 0.10 (0.004)
—
Inner gear tooth tip
to
crescent clearance
mm
(in)
Standar
—
0.267-0.38 (0.011-0.015) Inner gear tooth tip
to
crescent clearance
mm
(in) Maximum
—
0.40 (0.016)
Outer gear tooth tip
to
crescent clearance
mm
(in)
Standard
—
0.20-0.32 (0.008-0.0126) Outer gear tooth tip
to
crescent clearance
mm
(in) Maximum
—
0.35 (0.0138)
Outer gear
to
body
clearance
mm
(in)
Standard
—
0.09-0.184 (0.0035-0.0072) Outer gear
to
body
clearance
mm
(in) Maximum
—
0.20 (0.008)
Side clearance mm (in) Standard
—
0.03-0.063 (0.0012-0.0025) Side clearance mm (in) Maximum
—
0.10 (0.004)
Oil filter
Type Full flow, paper element
Relief pressure differential kPa (kg/cm2,
psi)
78-118 (0.8-1.2, 11-17)
Oil cooler
Type
!
Water cooled
Oil pressure switch
Activation pressure kPa (kg/cm2,
psi)
29 (0.3, 4.3)
Enaine oil
Capacity liters (US qt, Imp
qt)
Total (drv enaine) 4.3 (4.5, 3.8)
Capacity liters (US qt, Imp
qt)
Oil
Dan
3.6 (3.8, 3.2) Capacity liters (US qt, Imp
qt)
Oil filter 0.2(0.21,0.18)
|
0.3 (0.32,0.26)
Grade (API service) SD, SE,
or
SF
Viscosity
number
30°C (86°F)
or
over SAE
40
Viscosity
number
0°C—40°C (32°F—104°F) SAE
30
Viscosity
number
-10°C—20°C (14°F—68°F) SAE 20W-20
Viscosity
number
-10°C—50°C (14°F—122°F)
or
over SAE 20W-40
or
20W-50 Viscosity
number -25°C—30°C (-13°F—86°F) SAE 10W-30 Viscosity
number
-25°C—50°C (-13°F—122°F)
or
over SAE 10W-40
or
10W-50
Viscosity
number
0°C—30°C (32°F—22°F)
or
below SAE 5W-30
Viscosity
number
-20°C (—4°F)
or
below SAE 5W-20
30-14
30 TECHNICAL DATA
3A. COOLING SYSTEM (GASOLINE)
Engine model F6, F8, FE SOHC
Item FE DOHC ECE, Hong Kong
Singapore Middle East General
Cooling method Water-cooled, forced circulation
Water pump
Type Centrifugal, timing belt driven
Impeller diameter mm (in) 70 (2.76)
Number
of
impeller blades 6
Speed ratio 1
:
1.00 1
:
1.05
Water seal type Unified mechanical seal
Thermostat
Type Wax, 2-stage Wax
Start
to
open °C (°F) Sub: 83.5-86.5 (182-188) Main: 86.5-89.5 (188-193) 86.5-89.5 (188-193) 80.5-83.5 (177-182)
Full open °C (°F) 100 (212) 95 (203)
Lift mm (in) Sub: 1.5 (0.06) min.
Main: 8.0 (0.31) min. 8.5 (0.33) min.
Radiator
Type Corrugated
fin
Cap opening valve pressure kPa (kg/cm2,
psi)
74-103 (0.75-1.05,
11
-15)
Cooling system pressure kPa (kg/cm2,
psi)
103 (1.05,
15)
Cooling fan
Type Electric
Capacity W MTX 80 Capacity W ATX 120
Current A MTX 5
6 7.6
Current A ATX
—
8.0-11.0
Number
of
blades 4
Outer diameter mm (in) MTX 320 (12.6) Outer diameter mm (in) ATX 340 (13.4)
Switching temperature OFF -
ON
°C(°F) 97 (207) 91 (196)
Coolant
Capacity liters (US qt, Imp
qt)
With heater 7.5 (7.9, 6.6) Capacity liters (US qt, Imp
qt)
Without heater 7.0 (7.4, 6.2)
Protection Mixture percentage (volume)
%
Specific gravity
of
mixture
at
20°C (68 °F) Antifreeze solution
Protection Water Solution
Specific gravity
of
mixture
at
20°C (68 °F) Antifreeze solution Above -16°C (3°F) 65 35 1.054
Above -26°C (-15°F) 55 45 1.066
Above -40 °C (—40°F) 45 55 1.078
30-16
30 TECHNICAL DATA
4A. FUEL AND EMISSION CONTROL SYSTEM (CARBURETOR)
F6 and F8 Engine
Engine F6 F8
Spec. General Singapore General
ECE, Hong
Kong, &
Singapore
Idle speed rpm MTX 800
+ 50
0 Idle speed rpm ATX (in
N
range)
—
950 +58 900
+ 50
0
CO concentration °/o 2.0
± 0.5
Carburetor
Type Down draft two barrel
Throat diameter mm (in) Primary 30 (1.18) Throat diameter mm (in) Secondary 34 (1.34)
Venturi diameter mm (in) Primary 23.5 (0.93) Venturi diameter mm (in) Secondary 29.0 (1.14)
Main nozzle mm (in) Primary 2.6 (0.10) Main nozzle mm (in) Secondary 2.8 (0.11)
Primary MTX 1.10 1.09 (0.0429) 1.14 (0.045)
Main
jet
mm (in) Primary ATX (0.0433) 1.08 (0.0425) 1.12 (0.044)
Secondary 1.50 (0.059)
Primary MTX 0.60 0.60 (0.024) 0.55 (0.022)
Main
air
bleed mm (in) Primary ATX (0.024) 0.80 (0.031) 0.60 (0.024)
Secondary 0.50 (0.020)
Slow
jet
mm (in) Primary 0.48 (0.019) 0.46 (0.018) Slow
jet
mm (in) Secondary 1.00 (0.039) 1.10 (0.043)
Primary No.
1
0.80 (0.031)
Slow
air
bleed Primary No.
2
1.90 (0.075)
mm (in) Secondary No.
1
1.00 (0.039) 0.80 (0.031) Secondary No.
2
0.50 (0.020)
Power
jet
mm (in) 0.50 (0.020)
Fast idle adjustment
mm (in)
Clearance between primary throttle valve and bore 1.40-1.76(0.055-0.069) MTX: 0.48-0.64 (0.019-0 025) ATX: 0.56-0.72 (0.022-0.028)
Max. fuel flow
"L"
44 (17.3)
Float level adjustment Clearance between float and
air
horn without gasket
mm (in) Fuel stop
"H •
12.5 (0.49)
Clearance between float and
air
horn/without gasket; float lowered
by
own weight
Choke breaker diaphragm Start 180-240 (7.1-9.5) 100—160 (3.9-6.3)
mmHg
(in Hg)
Stop 290—350 (11.4-13.8) 220-280 (8.7-11.0)
Choke opener Start
—
35-65 (1.4-2.6)
—
35-65 (1.4-2.6)
mmHg
(in Hg)
Stop
—
130-190 (5.1-7.5)
—
130-190
(5,1-7.5)
Accelerator linkage
Free plav
of
cable
at
carburetor mm (in) 1-3 (0.039—0.118)
Fuel tank
Capacity Liters (US gal, Imp gal) 60 (15.9, 13.2)
Fuel pump
Type Mechanical pump
Delivery pressure kPa (kg/cm2,
psi)
20-26 (0.20-0.27, 2.8-3.8)
Feedina capacity cc/min (cu in/min) More than 860 (52.5)
at
idle
Fuel filter
Type Paper element with magnet
Air cleaner
Fresh-Hot switching Manual Diaphragm type
Element
tvDe
Oil permeated paper
Fuel specification Leaded regular
30-18
30 TECHNICAL DATA
4B. FUEL AND EMISSION CONTROL SYSTEMS (FUEL INJECTION FE)
Item Specifications
Fuel tank capacity Liters (US gal, Imp gal) 60 (15.9, 13.2)
Fuel pump
Type In-tank, electric motor
Fuel pump Fuel pressure kPa (kg/cm2, psi) 441-588 (4.5-6.0, 64-85) Fuel pump
Feeding capacity cc (cu in)/10 sec. 220 (13.4) min.
Air cleaner Element type Oil permeated
Accelerator cable Deflection
mm
(in) 1—3 (0.04-0.12)
Idle speed
rpm
ATX: 800 +58 (Neutral), ATX: 900 +600
(P
range)
Dash
pot
Adjustment speed
rpm
1,900-2.100
EGR control valve Starts
to
open mmHg (in Hg) 40-60 (1.6-2.4)
Air control valve Starts
to
open mmHg (in Hg) 180-280 (7.1-11)
Water thermo valve Opened
°C
(°F) Higher than 46—54 (115-129)
Water thermo switch Opened
At
radiator
°C
(°F) Lower than 15—19 (59—66)
Vacuum switch valve Starts to open mmHg (in Hg) 66—106 (2.6—4.2)
Water thermo sensor Resistance
-20°C (-4°F)k!) 14.5-17.8
Water thermo sensor Resistance 20°C (68°F)
kQ
2.2-2.7 Water thermo sensor Resistance
80°C (176°F)k!i 0.28-0.35
Throttle sensor
Resistance
at
fully closed
B
C kQ
4-6
Throttle sensor
Resistance
at
fully closed A
« B Q
Approx.
500
Throttle sensor Resistance
at
fully opened A
«• B kQ
Approx.
4.5
Throttle sensor
Setting Closed at mm (in) 0.4 (0.0157)
Throttle sensor
Setting Open at mm (in) 0.55 (0.022)
Air flow meter
Resistance
of
full closed
E2 « Vs fi
More than
20
Air flow meter
Resistance
of
full closed
E2 •+ Vc 0
100-300
Air flow meter
Resistance
of
full closed
E2 VB Q
200-400 Air flow meter
Resistance
of
full closed
Ei
•+ Fc Q OO
Air flow meter
Resistance
at
full open Ei
•+ Fc Q
0
Intake
air
thermo sensor Resistance
-20°C M°RkQ 13.6-18.4
Intake
air
thermo sensor Resistance 20°C (68°F) kfi 2.21—2.69 Intake
air
thermo sensor Resistance
60°C (140°RkQ 0.493-0.667
Pressure regulator Regulating pressure At idling kPa
(kg/cm
,
psi) 235-275 (2.4—2.8, 34-40)
Injector
Injection amount cc (cu in)/15 sec. 38-53 (2.3-3.2) Injector
Resistance
Q
12-16
Circuit opening relay Resistance STA Ei Q 15-30 Circuit opening relay Resistance B
Fc fi
80-150
Fuel Unleaded gasoline
30-20
TECHNICAL DATA 30
5. ENGINE ELECTRICAL SYSTEM
Gasoline Engine
——— Engine
F6 F8 FE FE FE
Item ____ F6 F8 (8 VALVE) (12 VALVE) (DOHC)
Battery
Voltage
Type and capacity
12, Negative ground
(20 hour rate) 34B19L(S) (33 Ah): General 50D20L (50 Ah), 55D23L (60 Ah):
ECE
Alternator
Type A.C.
Output V-A 12-70
Regulator type Transistorized (built-in
IC
regulator)
Regulated voltage 14.1-14.7
Brush length
mm (in) Standard 16.5 (0.650)
Minimum 8.0 (0.315)
Drive belt tension
mm (in)/98
N (10
kg,
22 lb)
New:
6-8
(0.24-0.32), Used:
7-9
(0.28—0.35)
Starter
Type Coaxial reduction: Middle East
&
General (FE
•
carburetor)
Non-reduction: Others
Output V-kW 12-0.85
Brush length mm (in)
12-0.95
Standard 17.0 (0.669)
Minimum 11.5 (0.453)
Unleaded fuel
17,0 (0.669)
Others
17.5 (0.689)
Unleaded fuel
11.5 (0.453)
Others
10.0 (0.394)
12-1.4 12-0.95
17.0 (0.669)
11.5 (0.453)
Ignition timing 6
±
1
°
BTDC (Vacuum hose disconnected) 12
±
1° BTDC
(Test connector
grounded)
Distributor
Type Fully transistorized (HEI)
Electronic spark advance
Centrifugal spark advance
(crank angle/engine speed)
degree/rpm
F6
-2-2/1,000 6-10/2,100 14-18/6,100
F8 -2-2/1,000 10—14/2,100 18-22/6,100
FE
(8
VALVE)—Carburetor Unleaded fuel
(MTX)-2—2/1,760 12—16/3,360 22—26/5,320 (ATX)-2-2/1,300 12-16/3,360 22-26/5,320
Others
-2-2/1,460 10-14/2,540 22-26/5,540
FE (12 VALVE)—Carburetor -2-2/1,200 10-14/2,400 10-14/4,000 16-20/5,000
FE—Fuel injection (except
FE
DOHC)
-2-2/1,000 10-14/2,600 10-14/4,600 16-20/5,800
30—23
30 TECHNICAL DATA
12. WHEEL AND TIRE
* ~— - Type
Item ~ ———_____ Standard Temporary spare
(if equipped)
Wheel
Size
5-Jx13
4-T
x 15
Wheel
Size 5 1/2-JJx14 4-T
x 15
Wheel
Size
6JJx15
4-T
x 15
Wheel
Offset
mm (in)
42 (1.65) 53 (2.09)
Wheel Diameter
of
pitch circle
mm
(in) 114.3 (4.5) Wheel
Material Steel
or
aluminum alloy Steel
Wheel
Number
of
fixing nuts
13 inch-wheel 4
4
or 5
Wheel
Number
of
fixing nuts 14 inch-wheel 5 4
or 5
Wheel
Number
of
fixing nuts 15 inch-wheel 5 4
or 5
Tire
Size
13 inch-wheel
6.45-13-6PR 165SR13 165/80R13 82S
185/70HR13 185/70R13 85H
T125/70D15
Tire
Size
14 inch-wheel
185/70HR14 185/70R14 87H 185/70R14 88H 185/70VR14
T125/70D15
Tire
Size
15 inch-wheel 195/60R15 86H 195/60VR15
T125/70D15
Tire
Air pressure kPa (kg/cm2, psi)
Front 216 (2.2, 31)
or
196 (2.0, 28)
Refer to tire labels for applications 412 (4.2, 60)
Tire
Air pressure kPa (kg/cm2, psi) Rear 177 (1.8,
26)
412 (4.2, 60)
Wheel and tire
Runout
mm (in)
Horizontal Steel wheel: 2.5 (0.098), Alminum allov wheel: 2.0 (0.079) max.
Wheel and tire
Runout
mm (in) Vertical 2.0 (0.079) max.
Wheel and tire Unbalance
g
(oz)
13 inch-wheel 11 (0.39) max. Wheel and tire Unbalance
g
(oz) 14 inch-wheel 10 (0.35) max.
Wheel and tire Unbalance
g
(oz) 15 inch-wheel 9 (0.32) max.
13. SUSPENSION
Item Specification
Front suspension
Type Strut
Toe-in
mm
(in) 0 ±
3 (0
±
0
12)
Front wheel alignment Camber angle 0°17' ±
45'
Front wheel alignment Caster angle 1 °13' ±
45'
King pin angle 12C 47'
Maximum front Inner 36°26'33"
steering angle Outer 30°59'15"
Stabilizer Type Torsion
bar
Stabilizer Diameter
mm (in)
20.0 (0.79)
Shock absorbers Standard suspension Oil type Shock absorbers Auto adjust suspension Low-pressure gas sealed type
Identification color Orange Green Light green Pink Brown Purple Gray Blue
Wire diameter
mm (in)
12.5
(0.49)
12.6
(0.49) 12.8 (0.50) 12.9 (0.51) 13.1 (0.52) 13.3 (0.53) 13.6 (0.54) 13.7 (0.54)
Coil springs* Coil inner diameter mm (in) 147.5 (5.8)
Free length
mm
(in) 344 (13.5)
CO <35
362
(14.3)
370
(14.6)
372 (14.6) 365 (14.4) 350 (13.8) 358 (14.1)
Coil number 4.99 5.09 5.31 5.42 5.53 5.46 5.34 5.45
* Refer
to
pages 13—5,6,7
for
coil spring applications
30-38