Page 65 of 133
Downloaded from www.Manualslib.com manuals search engine Top asssmbly 812-41
Mount lhe bracket on the oher cylinder,
agaln €nsuing lhat lhe hose oonnections
are towards the rea. ot lhe car
Pass the cylinde. lhrough lhe rear aper
Note lhat lhe hydraulc hos€s should nol
90 lndernealh lhe handbrake cable.
Put the cylinder inlo posilion and righbn
lhe secu nq bolls, gaininq access lhrolgh
$e apenure in the panel.
1o
12 Pul back fte moislure bariers on €ilhef
13Pass lhe bypass valve throuqh lhe ape.
lu.e in lhe rear sido panel and secure il in
Secure the hydraulc hoses in lheirclips.
15 Release lhe lalchng handles lor lhe lop,
lo tacililate adiushent ol lhe seruo cyin.
Page 66 of 133
Downloaded from www.Manualslib.com manuals search engine 812-42 Top assembly
16 operale lhe pump lo bring lhe pistons into
$e lully e{ended position.
Aeconnect $6 rods by insarlng the
crev'ce pin and securinq wilh lhe spll prn
worh on one piston al a ime
17 Felil lhe side tim (s€6 page 351,2).
13 Fi he backest (soe page 3s2.2)
1S Fn lhe sear cushion (see page 3s2.1).
20 close lhe ratching handtes ror thebp
Servo pump
Rehovelhe hydraulic systBm kom lhe car
Labd ba hose conn€clions to indicab
which is towards th€ lront and which is
lowards lhe r€ar, and remove he pump.
To ilt
Reconnect the hoses lo ben respectve
litlings on the new pump
5.1 - 6.2 Nm (3,3- 4,5lbl fr)
F€inslall ihe hydraulic system in rhe car
Hydraulic hoses
1 Renove the hydraulic syslem lrom Ihe car
Nole and mark $e position ot the hoses
and lhen dlsconnecl lhem ifom the cytm
Page 74 of 133
Downloaded from www.Manualslib.com manuals search engine 812-50 Top assembly
Ma.k the position ol ihe seal retainer and
r€move lhe lwo securing nuls. swivel Ihe
Remov€ lhe lwo nuls and lhe Phillips
screw securing lhe latching handle as'
sembly to lhe lronl seclon ol lhe side 6il.
Remove the screw securing lhe latching
handle assembly lo lhe no 1 cross
Page 75 of 133
Downloaded from www.Manualslib.com manuals search engine Top assembly 812-51
Bemove lhe lalching handte pivot boll a.d
li{l oll lh€ l6!ching handt€ a6sembty.
Transler lhe bol( washer and bush lo the
10 fit
Lifi lhe latohing handle assembty tntoposjtion. insert the pivol bo[, bush and
wash4 and tlghten lh€ boll.
Fil lha t*o screws securing the tabhing
handle .ssembly to the no. 1 doss-
Fit and tghlen the tuo nuls and the
Phillips $'ew s€cunng the ass€mby ro
me ltonl seclion ollhe sida rail
Page 78 of 133
Downloaded from www.Manualslib.com manuals search engine 812-54 Top assembty
Romove the srrrrer prale secunng sc'ees
Pull our lhe laslener ro rel€ase the toD ol
cut away lhe sear and remove lhe slriker
Page 79 of 133
Downloaded from www.Manualslib.com manuals search engine Top assemby 812-55
To tll
1 Rehove all lraces ol old adhesive lrom
lhe corner ol lhe windscreen lrame
I
IRemole all taces ol old
Pul back he slriker plate and securo
means ot lhe retaining screws
Page 81 of 133
Downloaded from www.Manualslib.com manuals search engine Spoiler assembly 830-1
Spoiler assembly
Fear assembly .... ... .. 3304
Side assembly
(Chassls no. 17011109 a sa le4
1 Aemove the rearseat cushion (see page
3s2-1)
2 R€move lhe rea.seat backesl (s€e pa96
352r).
3 Femove lhe side rrio (see paqe 451 1).
Save lhe washers tlom the
as lhese will be needed in
spoiler (wh€re applicable)
B€moee the nul rrom the lronl secuing
Page 84 of 133
Downloaded from www.Manualslib.com manuals search engine 830-4 Spoiler assembly
7 Filand liqhlen lhe nut on the ko slud
8 Fil $e side kim (see page a51.2)
9 Fit the backesl (see paqe 352.2)
10 F I lhe seal cushion (see page 352J)
Chassis no. L701110 onwards
Save lhe washers lrom the
as lhese will be needed in
spoirer {where aPPlicable).
Rgmove the konr securng nur.
Fir and lEhren lhe nut on rhe middte stud.