Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 142-000 : Gcnrrd 1.cnturcs 01. the cnrfxrr~tion. Op. MA. 142-000 7
In order to conform to current regulations, checking and adjustment the exhaust emission on u Petrol )) vehicles must
without fail be carried out after the following operations :
I. REPLACEMENT OF ENGINE.
II. REPLACEMENT OF CARBURETTOR.
Ill. WORKING ON THE CARBURATION
- Replacing the components of the carburettor
- Adjusting the carburettor
- Worki? - rri the carburettor controls
IV. WORKING ON THE INLET SYSTEM
Replacing or removing the following :
the inlet manifold,
- the air-filter,
- the crankcase gases recycling system.
V. WORKING ON THE ENGINE
Adjusting the rocker arms
Replacing or removing the following :
the cylinder head,
- the camshaft,
- the rockers,
- the valves,
_ the barrels and pistons.
VI. WORKING ON THE IGNITION
- Replacing or reconditioning the distributor ( partly or cpmpletely )
~ Adjusting or replacing the spark plugs
- Adjusting the ignition timing
VII. WORKING ON THE EXHAUST SYSTEM
Replacing or removing the following :
- the exhaust manifold,
- the exhaust pipe, or any other section of the exhaust system.
VIII. WORKING ON THE ANTI-POLLUTION SYSTEM
When the vehicle is fitted with special equipment C I c,hic-1~s /or SWIIllI:‘S. Al'S7'KAl.l~ll m;d JAI'A.\. /ot
Downloaded from www.Manualslib.com manuals search engine 2
OPERATION No MA. 142.0 SD : (./ )I c ,,,s m,d nd;,,s/is~~ /A? Ni/li-/Joll,lli,,ill I \/i’V, b’
/ Sll l:l~/sl1 lI.\KKI:I v1:/1/c l.JT I,
CHECKING THE IDLING SPEED AND THE CO READING I (.. JXO J
On cr vehicle fitted with the following :
-distributor : DUCELLIER 4510 B
Dwell ratio 61 7: + 3 ‘Y
Dwell angle 550 + 2”
Static advance 6”
Strobe timinq
6” at 850 rpm
Centrifuqal cuwe IA 2
- carburettor : WEBER 34 DMTR 30/200 Identification mark W 63-00
spark plugs: AC 42 FS
- engine, with the following rocker clearances : Inlet = 0.15 mm, Exhaust = 0.20 mm
Checking and adjusting the CO is carried out in the following conditions
1. Disconnect from the air-supply valve ( 3) the pipe from the valve to the exhaust manifold
2. Bring the engine oil up to a temperature of 85 ? 5’ C
3. Wait for the cooling ion ( 01
ims J to cut in.
4. Adjust screw ( 3) for opening of first choke butterfly in order to obtain on idling speed of 850 to 900 rpm
5. Slowly adjust the mixture screw (2) so (IS to obtain a CO reading of 2 to 3 “L for a temperature of 15” to 30 C
6. Adjust the mixture screw (2 ) lost
7. Connect to the air-supply valve (3 ) the pipe from the valve to the exhaust manifold.
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 142-O SD : (i ‘CC ,ii:: md nr/;,,sfinji //I<, “~,ti.pOlllLliol, .S,Sl~l,, k’
c s 11’1:/~12/1 ,\lAHKli’/ “,iH,(.,.li.S , Op. MA. 142-O SD 5
ADJUSTING THE IDLING SPEED AND THE CO READING ( (.. ‘01~0 I
- IMPORTANT : II i nhsr,l,,/<~l, irirhi<&,, ,o rhnri~q~, /he sv//ing o, .Y,<,,I-r< lo,, , I , ,o, //a~ ~i.
2 I, hirh hns /,<,,‘I, “
: 0
m n (I vehicle fitted with the following :
m
-.
“, - distributor : DUCELLIER 4510 B
6
Dwell ratio 61 ‘:: ? 3 ‘,
x
2 Dwell angle
557 i 2=
Static advance 6
i
Strobe liming 6. at 850 rpm
;
F Centrifugal curve LA 2
a
a - carburettor : WEBER 34 DMTR 29/200 Identification mark W 61-00
5
“2 - spark plugs : AC 42 FS ( g.ap : 0.7 mm )
- engine with the following rocker cleoronces : Inlet 0.15 mm, Exhaust : 0.20 mm
Checking or adjusting the CO reading is carried out in the following conditions
1. Disconnect from the air-supply valve the pipe from the valve to the exhaust mariifold.
2. Bring the engine ail up to a temperature of 85” ? 5” C.
3. Wait.until the cooling fan f or fnvs 1 cut in.
4. Adjust screw ( 3) for the first choke butterfly in order to obtain on idling speed of 850 to 900 rpm
5. Slowly adjust the mixture screw (2 ) so as to obtain a CO reading of 2 to 3 “A for a temperature of 15 to 30” C
6. Adjust the mixture screw (2 1 last.
7. Adiust the throttle butterfly opening :
Disconnect one of the leads from the S( PIERBURG n electro-valve
Adjust screw (4) to obtain on engine speed of 1450 + 50 rpm
Connect the S< PIERBURG n electro-valve
8. Connect to the air-supply valve, the pipe from the valve to the exhaust manifold.
Downloaded from www.Manualslib.com manuals search engine CHARACTERISTICS
ENGINE REF.
........................................................................................... ........................ M 23/ 622
DISTRIBUTOR DUCELLIER ..................................................................................................................
Reference ..................................................................................................................... 525 100 A
Direction of rotation ( seen from drive end ) . .................................................................
Anti-clockwise
Star point gap ( between star point and sensor ) .............................................................. 0.3 to 0.5 mm
Angular positioning of star points ( symmetry of signal ) to within ........... ... ... ....... ..... 1” max.
Resistance of module 960 to 1140 fi .................................................................................................. Centrifugal
advance curve identification mark ................................. . ..................... LA 5
Vacuum advance correction
curve identification mark : ..................................................
LA 3 Static advance
: 10” engine flywheel . .’ Strobe setting
: 25’ at 2500 rpm SPARK PLUGS
Spark plug gap ................. ....
.................... ................... ....... 0.6 to 0.7 mm
......................... .........
Tightening torque ( cylinder head cold ) ....................................................................
2 to 2.5 daNm
( spl,(,c,)’ //T(, /hrc,nc/ /ig/T//>f cc,i//T H ,VO J~/,N/) )) ) ...................................................... (14.5 to 18 ft.lb )
I IGNITION COIL ‘AND TRANSISTORISED MODULE ASSEMBLY
I
Manufacturer ...............
................... ........ .............. .............. .......
AC - DELCO
...........................
Reference N” 210
....................................................... ...
....................................................
Resistance of coil primary circuit ( at 205 C ) ............................................................ 0.48 - 0.61 R
Resistance of coil secondary circuit ( at 20” C ) ......................................................... 8500 to 10500 fl H.T. LEADS
Description of leads Length in mm
Coil to distributor ....................... 1040 to 1050 mm
Cylinder N” 1 ............................ 440 to 450 mm
Cylinder N” 2 ............................. 520 to 530 mm
Cylinder N” 3 ................................ 780 to 790 mm
Cylinder No 4 850 to 860 mm
............................ Re:;istance of leads ( at 20L C )
I
1120 to 1765 (1
480 to 780 Q
530 to s95 Q
825 to 1335 Q
900 to 1445 R