Downloaded from www.Manualslib.com manuals search engine LIST OF OPERATIONS
IN MANUAL 818-l
Operation
number
MA. 450-00
MA,. 451-O
MA. 453-O
MA. 454-O
MA. 510-00
MA. 51 O-00 a
MA. 510-00 b
MA. 530-00
MA. 530-O
MA. 540-O
MA. 560-O
MA. 640-00
MA. 640-O
MA. 642-00
MA. 961-O
MA. 700-00
MA. 840-O
MA. 841-O
MA. 844-O
MA. 852-O
MA. 961-O DESCRIPTION BRAKES
Characteristics and special features of the braking system
Checking the brake components
Checking and adjusting the hydraulic brake control
- Bleeding the brakes on (( Saloon )) and (( Estate H vehicles (‘)/ lO76- )
- Bleeding the’brakes on (( Estate )) vehicles (
-911976)
- Adjusting the brake pedal free play
Checking and adjusting the handbrake ELECTRICITY - HEATING
I,0 12
Electrical installation ( 9, 1074 -1,1975)
- All C..X 2000 t’cJllicl0.Y. ( cJ.vc-u[)t those 1.ittcd with optimnl towitzg (,rjriiptueflt )
Electrical installation ( I/ 1975 - 711975)
- All <.X 2000 nrtcl 2200 I c>hiclcs (esrept optiwnl towing ccjrli/mv~~t )
Electrical installation ( c)/ 1 !J7 5 - J
- All Pnllas whirlck (Of 1975 :.I __._._.___............................ (Pfiges j-4)
- Prc,.s tige (I 1976 ----tJ . . . . . . . . . . . . . . . . .._.................. (Pngc~s 5-8)
- Estntc SIIpw IIf 1976 -1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Pugc,s 9-12 )
- I~~strriv~cut pajf~,I. nil r~c~hicles (9!’ 1975 - ) . ( Page 13 )
- Tvrqrl~~ COIlI erter. (l/l976 - ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ( I’ogc, 14 )
- Air rotiditioffir~g ( - 7:
1076 ) : . . . (PcIgc- 16)
- Air covditiorli,lg (7! 1976 - J . . . .
- ‘l’orytrc~ coilr’f’rter + air contlitiotfirfg ( 12/ 1976 - )
- I?Iect~~r~ic j&l
if~iectiov . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Characteristics of the electrical units
Checking the electrical units
Checking and adjusting the headlamps
Checking and adjusting the windscreen wiper
Pngc 17)
Pogc 15 )
Pup 19)
Characteristics and special features of the air-conditioning system
- Refrigeration
Checking and adjusting the air-conditioning system
- Refrigeration
Characteristics of the (( FROID - 20 )) heating system
Checking and repairing a rear window heating element
(Set, r/JP cc I~OI~~‘WOKK 1) rilnptc~rj
BODYWORK
*0 13
Securing the body-shell to the assembled under-frame
Adjusting the body panels
Adjusting the front and rear doors
Adjusting the boot lid
Adjusting the bonnet
- Adjusting the bonnet
- Unlocking the bonnet ( if the bonnet control is uncoupled )
Checking and repairing a rear window heating element TOOLING
Special (( T )) Tools *O 14
Manufacturing diagrams for special tools not sold (cc MR )) tools )
O1)
11
Ol) 12
Ok 13
O1) 14
Downloaded from www.Manualslib.com manuals search engine TABLE OF FUSES
Supply to Fuse
Colour Rating Circuit protected
‘Air blower
Fast idle electro-magnet
Air-conditioning relay Mauve 16 Amps Fast idle relay
Compressor clutch
Relay for L.H. air-conditioning blower
Positive terminal of
battery (( t )) Red
Green Clock
Hazard warning
Stoplamps
Idling speed cut-off
Voltage regulator
16 Amps
I’ Horn
Anti-
Relay for compressor horn
theft Windscreen wiper and washers
device Instrument panel (lighting rheostat
battery meter. warning lamps for oil
pressure and temp., brake pad wear,
coolant, oil gauge lighting)
Direction indicators
Relay for front window-winder
Heater unit relay
E Relay for rear window-winder
Cigar-lighter on centre console
Exterior mirror
Anti- Water temperature gauge
theft Reversing lamps
16 Amps device Heated rear window
Handbrake warning lamp on instru-
ment panel
Glove-box lighting
Centre and rear interior lamps
Bonnet lighting
Boot lamp
Accessory terminal (radio 1
Front window-winder relay
Lighting switch White
Yellow 16 Amps L.H. & R.H. switches L.H. 6 RH. window-winder
Map-reading lamp ( + 5Amp. in-line fuse )
Lighting for heater controls
10 Amps Lighting for ashtray and cigar lighter
Lighting for water temp. gauge and intrument panel
Sidelamp warning lamp
L.H. and R.H. sidelamps. front and rear
Number plate lamp
Fog-lamp switch White 10 Amps Fog-lamp warning lamp
L.H. and R.H. fog-lamps
(( + 1) Battery terminal
Relay for rear window-
winder Yellow
White 16 Amps L.H. and R.H. rear cigar-lighters
16 Amps Switches -L.H. and R.H. window-winders, rear
-.. -- . ..-...- . . . -..---m-
IDENTIFICATION
OF WIRING HARNt33t3
AV Front ( no identification of circuit diagram) PD Rear R.H. door
C Boot PG
Rear L.H. door
co Compressor PR
Rear doors
M Engine Rear PC
Boot lid TRS Instrument panel Cl RCUI T DIAGRAM
L3
P.T.O.
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 841-O : Adjusting fh~ doors Op. MA. 841-O 1 I. ADJUSTING A FRONT DOOR
1. Longitudinal adiustment :
Check
the clearance of the front door with the
front wing and the rear door : J=6+_3mm
If necessary. add or withdraw the adjustment shims
( thickness 1 or 2 mm ) at <( a 1) and << b to_ a) Fitting shims at SC a u :
Remove screw (2) and loosen the 2 screws ( 1).
Slide the shims between hody and hinge.
Fit screw (2) and tighten the three fixing
nuts of upper hinge.
b) Fitting shims at <, b n :
Remove the two fixing screws (4) for distance
strop (3) and tilt it.
Loosen the two screws (5 ).
Slide the shims between body &hinge and
retighten fixing screws (5 ). 2. Transversal and height adjustments :
Loosen hinge fixing screws.
Move the door vertically in order to obtain a
clearance of : Jl = 7 +‘2mm
between the upper port of the window frame and
the roof edging.
Check ‘the continuity of the a light line 1) and
the difference in alignment between door and
front wing. Inset of front door in relation to
front wing = maximum of 2 mm.
Tighten the hinge fixing SCWNS and fix door
check (3) using screws (“4). 3. Adjustment of door striking plate engagement :
Loosen. the two door striking plate fixing screws
and adjust the plate so that correct locking and
sufficient compression of the door rubber sealing
strips is obtained.
If necessary, fit shims at (cc )P.
The rear edge of the front door must not stand
proud by more than 2 mm with respect to the front
edge of the rear door.
Tighten the screws (6 ).