Page 232 of 394

Downloaded from www.Manualslib.com manuals search engine FRONT AXLE
OPERATION No MA. 410-00 : Charnctvristics arid S(ICJCI’O~ /‘rattrres o,i the front as/e unit Op. MA. 410-00 1
t
SWIVEL
L. 41-l
2.7 daNm
19 1/2ft.lb
‘* Fixing screw for lower ball joint on swivel 2.7 daNm (19 l/2 ft.lb )
I. DESCRIPTION
‘Castor
( adjustable by displacirlg 1011’er am ) :
Castor angle ( for optical appliatjce readings ) : _.,,....._..._,......,,,,,,.......,.,........,,,.,......,,............ - 0’40’
to - lo
Camber ( ttot adiastable ) :
Camber angle ,,.,,,.,,,..._,,,__.....,...,,.........,,.,.......................................................................... . . . . . 00 + 13’
- 29’
Alignment :
Toe-in ,.........._.__...,.,..,.,,.,,,,,.........,,,,.,......................,....................................................................... 1 to 4
mm
IMPORTANT : Checking of readings given above should be made :
- with vehicle empty, engine running and in normal running position with heights maintained at 165 mm at the
front and 215 mm at rear ( Saloons ) or 228.mm ( Estates ) ( See
Op. MA. 410-O ) ~
NOTE : Castor allgle at the ball joint cau be checked aud adjusted ic’itb equipmcwt 6309.7‘ f class- 2 tools J,
see page 3.
Page 236 of 394

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 410-O : ( /,c
Op. MA. 410.0
1
CHECKING AND ADJUSTING THE FRONT AXLE USING AN OPTICAL ALIGNMENT GAUGE
IMPORTANT The checks and adjustments described in this operation are carried out with a BEM-MULLER 665
JUNIOR kit
The sequence and
the procedure remain the same when carried out using another type of equipment. In that case,
take account of the instructions of the other kit I. PREPARING THE VEHICLE
cl
b
-.
I t 1. Check tyre pressures.
2. Rending off vehicle heights in normal running position
c,)
Adjust if necessary I .SVC’ O/,vroli,,u \I,(. .jK1-0 1
b ) .\I ri,f,,,g /he ,w.s;‘;o,,
Stick CI strip of adhesive paper at CC a a/ and C< b a/ and mark a locating point on each strip.
Measure the distance Ll when vehicle is at II height of 165 mm at the front and the distance L2 when the
vehicle is at CL height of 165 mm at the front and the distance L2 when the vehicle is at a height of 215 mm
at the rear ( .Snloo,, I vhi~/r,s 1 or 228 mm I I:.s/o/c / chirlr,. 1. Note values Ll and L2 which will simplify the
following checks. 3. Check that the lengths of visible thread on left and right trackrods are equal to within approximately 2 mm
r .Mm,,tnl 51<,<,r;r,,q I <,hirl?s WI). )
r
Rh‘td Ii. POSITIONING THE VEHIOLE
7
-1 1. Prepare and position the vehicle :
a) Lock turntables using pins ( 1 ).
Move the vehicle forward in a straight
line in order 10 plnce ironl r,hccls iv
Ihe
rwrtw o/’ fhC /,,n,tab/~s.
IMPORTANT If the turntables ore not flush
with the ground ( when not set in the ground ),
place a compensating chock, of identical
thickness to that of the turntables, under
each rear wheel.
b 1 Apply the hondbrake.
Page 240 of 394

Downloaded from www.Manualslib.com manuals search engine 4 Turn the wheels 20’ inwards.
Set apparatus back to horizontal position.
Resentre spirit-level bubble ( 2) by turning disc(l).
Read off castor angle on RWCJ,J scnlr (at a a )) ).
Castor angle must be
between 0’25’ and 1015
O”erall.
If not, adjust castor angle
Adiusting castor angle :
IMPORTANT NOTE :
To carry out this adjustment it is essential to
use tool 6312 T class 2 which is required for fitting
lower wheelorm on front axle.
a) Remove :
wheel,
lower arm and castor angle adjusting shims (3 )
b)
Determining distribution of shims :
NOTES :
A minimum of 1 shim should be set on each
side of the wheelarm.
- Movement of
1 mm will vary castor angle by
15’.
Total thickness of shims fitted must corres-
pond to the total thickness of shims found on
dismantling, in order to maintain the correct
assembly of the wheelarm in axle unit.
c) Fit:
Lower wheelarm and shims (3 ).
Tightening torque on wheelarm spindle nut (4)
130 mc\U ( 13 m.kg ) (94 ft.lb).
wheel
d) Check castor angle.
Page 241 of 394

Downloaded from www.Manualslib.com manuals search engine V. CHECKING THE ALIGNMENT OF THE FRONT WHEELS
( Front wheel toe-in )
1. Prrpnmtion oi whirlr~. Positior,
whirls. set /he s,rering 10 Ihv straight line positim~( see chapters I and II )
IMPORTANT NOTE
When the steering has been set in I( straight line >) position, (the marks in line with zero
on the sectors of the turntables
1 steering wheel and front wheels must not be touched throughout the whole of
the testing operation.
2. Check readings Ll and L2 ( see chapter I ).
3. Adjust the length of the telescopic rods approximately according to the front track of the vehicle, both rods
being of the some length.
IMPORTANT : Place the rods on either side of front axle so that they are parallel to each other and perpendicular
to the longitudinal axis of the vehicle and the overall
distance between them is exactly 2.48 meters.
The rods need not necessarily be at equal distance from the axle but the spacing between them is essential.
4.
To make the test :
Pivot one of the two projectors towards the front rod hnd read off on the graduated rule thr value indicated by the
luminous mark. Then pivot projector towards the rear rod and move this laterally until the snne reading is obtained
as for the front rod.
Repeat this operation with the other projector, pivotting it successively towards the rear rod and then towards
the front
rod and each time note the readings indicated by the luminous mark.
The reading shown on the rem alignment rod should be 1 to 4 graduations greater than the reading shown on the
front alignment rod which corresponds to a
toe-in between 1 to 4 mm.
NOTE Never adjust the lens between the two front and rear readings.
13 165
Page 246 of 394
Downloaded from www.Manualslib.com manuals search engine REAR AXLE
OPERATION No MA. &!O-OO : (.;haracteristics mtd special l~alur~s 01 rho war O.Y/C wit Op. MA. 420-00 1
I Outer thrust cups
Thicknesses 9 34
mm -
9.48 mm - 9.62 mm 9 76
mm’ -
9.90 mm - 10.04 mm 12 to 13 daNn
DESCRIPTION
-
Alignment ( trot nr/juslabl;J ) (. Front toe-in ) ._....,.,.,....,,._........._._._....._..._........ ..,............__._... 1 to 04 mm
- Camber I uot adjustable
J ( Max. difference between the two sides .’ 12’ ) ,,.__._..._...._,......._._... O”- 24,
- Heights to bc a&crc,d to durirrg this chvck : - At front 165 mm - At rear 215 mm I Saloons )
228
mm [ /?stntvs )
Page 250 of 394

Downloaded from www.Manualslib.com manuals search engine Op. MA. 420.0 1
CHECKING THE REAR AXLE USING OPTICAL EQUIPMENT
NOTE For detailed instructions on the use of optical equipment see front axle checking operation (Op. MA. 410-O)
1. Checking’axle alignment :
L
(11 With the vehicle on the turntables (engine running and manual height control in normnl runniup position)
& ( turntables marks at zero 1, place a graduated plate ( 1 i on the vertical centreline of each front wheel.
-6
: b) Fit the projector unit on ca<-h rcnl uhccl.
I”
c i Swivel the projectors towards the graduated plate. Focus luminous index on graduations.
2 d ) Push the graduated plates against their stops ( 2 ).
The alignment of the
rear axle is correct when there is no difference in the reading between left-hcnd
52 and right-hand sides.
;
i 2. Checking wheel alignment :
n
2
“7
,Ploce the two aliqnmeht adjusting rods (3 ) on either side of the rear axle and proceed as for front wheels.
Alignment reading : Toe-in of rear wheels must be 1 to4mm