Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 220-O : (.hrrkinfi Ih e oil pr~ssrrrc m the rehicle Op. MA. 220.0 1
CHECKING THE OIL PRESSURE ON THE VEHICLE
79-T 1. Remove spare
wheel.
2. Check oil level if necessary.
4. Preparing pressure checking apparatus
Connect pressure gauge 2279-T ( ,wdun/r~l
imn 0 /o IO hnrs 1 to union 6004-T.
Tiqhten union screw ( 3 )
6. Start engine With oil temperature at 100’ C pressure should
be :
a+ 2000 rpm 3 bars mini43.5 psi ) o+ 4000 rpm 4 to 5 bars (58 to 72.5psi)
7. Rrmave union 6004-T and pressure qouqe. Tightening torque : 30 to 35 m \ ( 3 to 3.5 m.kg)
( 21 l/2 to 25 l/2 ft.lb )
Connect supply lead
Replace spare wheel
NOTE This operation con also be carried out
with the aid of CI MULLER kit,reference 451.
Downloaded from www.Manualslib.com manuals search engine 2 OPERATION No MA. 390-O : Checking the hydra&c conponmts on the.uehicle
f Mnnual sirrrin~ uehicles J CHECKS
4. Checking the main accumulator : a) Disconnect HP inlet pipe ( 1) from safety
valve.
b) Plug HP inlet pipe fusing p[u~s D
and E ). : c ) Tighten pressure regulator bleed screw.
Disconnect contact breaker lead from coil.
Operate storter,watching the pressure g”“ge :
the pressure should rise steadily and then
appear to stobilize.
Note this reading, which is the inflation
pressure of acc”mulator.
This preksure must equal 62 ‘, To
bars
(899 IE,psi) Corned lead of contact breaker
5. Checking cut-out :
a) Checking cut-out ~TPSSU~~~ : Start engine.
With pressure regulator bleed screw tightened,
examine the pressure gauge.
When pressure stops rising, reading indicates
maximum cut-out pressure.
This pressure m”st be equal to
170 t’5 bars
(2466 ?,73 p:i ). When the c”t-o”t pressure is obtained allow
the engine to nrn for a few minutes in order
to stabilize pressure.
Stop engine.
Examine the pressure gauge and note the fall
in pressure for the next 3
minutes. If the fall in’pressure exceeds
10 bark 4 145psi) check seai of plug D and repeat, the test sequence.
If the result of test is the some, the pressure
regulator is defective,
Replace it 01 repair it.
When cutout takes place, slightly slacken
pressure regulator bleed screw.
The pressure should fall gently then rise (IS~.
soon (IS the HP pump begins to operate.
The minimum reading indicated on tbe pressure
gauge corresponds to the cut-in pressure.
This pressure must be 145 +,5 bars
(2103 ?,73
psi ). If these cut-in and cot-out pressures do
not lie within the given tolerances, check the
pressure regulator.
c) Slacken the pressure regulator bleed screw.
d) Remove plug D and connect HP inlet pipe ( 1)
to safety valve.
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 390-O : Checkin
P the hydraulic componm~s on the ucbicle Op. MA. 390-O 3
f Mama sleeting wbi&s I
6. Checking the safety valve :
=I
bl
Cl
dl
Remove safety v&e fixing screw ( 1 ).
Remove from safety valve :
supply pipe for front suspension (2 ),
- supply pipe for rem suspension (3):
Plug openings of safety valve ( pIugs E J.
Tighten pressure regulator bleed screw
and
start engine.
Disconnect rubher overflow return pipe and
watch aperture ~a>> of safety valve.
- I/ Iherr is a slight c7moa,,t 0, sHymge thr
sa/cty ~dve is s in good ordrv n.
el
-If thrr~ is a discharge of fluid the sniw
dw must be rqlacrd..
f ) Slacken pressure regulator bleed screw-
Conned overflow return pipe to safety valve.
Secure safety valve ( screw (( 1 a) 1.
7. Checking the safety valve slidevolve :
a) Remove plug from rem suspension outlet on
safety v&e at G b >a.
b ) Disconnect contact breaker lead on coil and
turn engine using stmter : fluid should start
to run through the opening a d N when pressure
reaches
1lLl +o 130 bars ( 1585 to 1885 psi )
c) Slacken pressure regulator bleed screw.
Connect contact breaker lead.
d ) Plug safety valve opening u b )) (plug E ).
8. Checking the hydraulic brake contml :
m ) Tighten pressure regulator bleed screw.
b) Start up engine.
When cut-out takes place wait a fen: seconds
for the pressure to stobilize.
Stop engine%
Watch pressure gauge and note the pressure
drop in the next 3
minutes. If pressure drop
exceeds 10 bors*( 145 psi ) repeat the test.
If the re< is the same. the broke control
valve is defective : change it.
Downloaded from www.Manualslib.com manuals search engine a OPERATION N’ MA. 410-O : (./~rrkiq N,,I/
VI. CHECKING AND ADJUSTING THE STEERING GEOMETRY
The crossmember supporting the steering has slots at its fixing point on the front subframe.
Any vertical movement of this crossmember alters the steering geometry.
WARNING
This operation is only to
be carried out in certain ccxses such as
-accidental impact, with repercussions on the steering system.
-work on the vehicle entoiling removal of steering crossmember.
- vehicle with poor
road stability ( p oar stright-line stability) 01 with excessive tyre weor.
CHECKING
1, Prepare the vehicle. as for checking front wheel
alignment ( Srr ~ho/,lvr
V I.
NOTE
A ) \In,,unl ~fi~<,r;,,~ I chiclvs :
With the steering in the /< straightahead 1)
position. lock the steering using CI commercially
available tool ( FACOM _ MULLER -WILMONDA)
B) PO,, P)’ \,r,rr;ng r’cliirl<,.s :
Do not actuate steering wheel during check
( hydraulic locking of rock 1.
As a precaution. a steering wheel iocking
tool may also be
used. 2. Mark position of vehicle in relation to
ground :
Secure a weighted length of string to the front
bumper. and
mark the position of the weiqht on
the ground ( The
object of this is to always bring
the vehicle
bock to the some position in order to
carry out correct measurements 1.
NOTE Other procedure
This check having to be carried out wheel hy wheel.
it is possible to use the free projector.
Secure projector to scuttle panel crossmemher, and
focus it onto a fixed object, which will indicate the
initial positioning of the vehicle.
3. Measure the variation in the wheel alignment wheel
by wheel, ds o function of the height of the vehicle.
a) From Ihc m~nwnl rlri,:ir,g posi/ior, lo /hc hi@
posilio,, f ftouad 1 :
With vehicle in mwmal rlriving position.
engine running ond position marked in relation
to groond :
Mark position of luminous spot on front graduated
rule.
Place m’anual height control lever in hi&
posilirrrl.
and wait for vehicle to stabilize.
Check and adjust if necessary position of vehicle
in relation to ground. ( II
eight 01 Inmbrous spol
ou /i wd 0 hit,< I J.
Mark position of luminous spot on front graduated
rule. and on rear one
1) Front and rear readings ore the some (no
variation in alignment in the wheel 1.
NOTE : The reading f I,i$ or lorr posilios J
on the qroduated rules differs from the initial
reading f non,,nl >r,nrlinl:
position J because
the front track has altered.
2) Front and rear readings ore different ( in this
case the alignment has oltered,.either in
toe-in or toe-out ).
0 to 1 mm toe-in is permissible on either wheel
b) ,:rr ,,I, /bv IIDIINRI hi&g ,,osi,;orr lo ,I,<, lo,,
posiliov f Hrlmuad ) :
Proceed OS for previous measurements, place
manual height control lever in low position. In
this case. the permissible difference in oliqn-
ment
is O.to 1 mm toe-out.
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 560.0 : ~hrrkin~ o,,d oc/@s/i,,g I/><, wiurisrrrr,, wip’r. Op. MA. 560.0
1
Fi
m
0 CHECKING AND ADJUSTING THE WINDSCREEN WIPER.
FRONT WINDSCREEN WIPER MOTOR
CHARACTERISTICS.
Manufacturer DUCELLIER
Reference No. 4966 A
Field coils Ferrite
Armature : Endfloot (adjustable by means of stop-screw) : 0.2 mm
Nominal dia. of commutator :
24 mm
Min. dia. after machining : 23 mm
Brushes : Ref. No. :
CL 7239
Minimum length after wear : 5.5 mm
Ratio : .._...................................................................................................
44 1
Connection and circuit diagram as in Op. MA. 510 00.
ELECTRICAL CHECK. BOSCH
0390 346 127
Ferrite
0
23.2 mm
23 mm
1.394.320-058 059, 062
7.5 mm
49 1
1. First speed :
Nominal power : IO watts
Speed, under no load, at 13.5 volts = 50 rpm Corresponding current = I.8 A
Torque, motor locked, at 13.5 volts = 1.9 da Nm 7 13.74 ft.lb min. Corresponding current 18 A max.
Torque at 40 rpm and 13.5 volts = 0.2 do Nm (1.45 ft.lb) Correspondinq current = 5.5 A max.
- Torque ot 20 rpm and 13.5 volts = 1.07 da Nm (7.74 ft.lb) min Corresponding current = 13.2 A max.
2. Second speed :
Nominal power : 15 watts
Speed under no load at 13.5 volts = 70 rpm Corresponding current = 2.3 A
Torque motor locked at 13.5 volts = 1.5 do Nm (IO.85 ft.lb) min Corresponding current = 21 A max
Torque at 60 rpm and 13.5 volts = 0.2 da Nm (1.45 ft.lb) min Corresponding current = 7 A max
Torque ot 30 rpm and 13.5 volts = 0.9 da Nm (6.51 ft.lb) min Corresponding current = 14.7 A mrx.
ADJUSTMENT OF WINDSCREEN WIPER ARM
With wiper motor in (< automatic stop )/ position, adjust the wiper arm so that the distance measured between the link
pin of the blade and the upper edge of the windscreen sealing strip is 75 ‘t
mm. L’vd‘ar /his rondiliw, /he 51, rvp;,,g
m,g/r 0, /he bladr ,,~i// hv symv,r~/rirn//v dil idrd it, w/n/io,, 10 /he O.YiS “, I/w r,‘iri
Tighten wiper arm securing out from 0.8 to 1.2 da Nm (6 to 8 l/2 ft.lb).
Downloaded from www.Manualslib.com manuals search engine 6
OPERATION No MA. 640-O : ( hvrsi~/p nsd ndj/w/isyc /I><, nirr~,s~l;/io,,i,,,~ syc,<,,,,
B. VEHICLES FITTED WITH A SANI(Y0 COMPRESSOR
NOTE Filling operations on CI vehicle fitted with a SANKYO )a or SC YORK 1) compressor are identical to each other
and differ from the (< ASPERA-FRIGO 1) compressor only in as much as there are no screws for opening and closing
the valves.
The act of connecting a flexible pipe onto the intake valve (2) of the compressor automatically opens the valve. Checking the oil level on the cc SANKYO ~ncompressor
(11 After having made’swe, the compressor contains
no R. 12 under pressure, remove filler plug ( 1).
b) Slacken compressor belt
cj Disconnect the supply lead to the clutch, from the
wiring harness. and connect it to the battery<, + >)
terminal.
d) Rotate the clutch in order to line up mark ,< a ))
( visihlc~ tllrou~h Ihv /i/ler
opvui,,p. nad lorn/~~d
w I/TV rnw flnle ) with the axis of the filler opening.
Then make a mark on the clutch and the compressor
co-sing. and then rotate the clutch by opproximotely
110’ ( clockwise seen from pulley end ).
Disccninect the supply lead from the battery <( + )a
terminal.
e) Insert gouge 6009-T into the freed off passage
The oil level must be between
- the 8th and the 12th graduation ( on vehicle )
( defined by angle aC = 19. on a CX in the
normal driving position ).
- the 6th and the 10th graduation (compressor
removed. and on a horizontal plane ).
Top up if necessary.
f 1 Fit filler plug, and tension belt. Connect iead
from wiring hcrness to clutch.
Fill up with R. 12 fluid if the compressor is on
the vehicle.
g) If the compressor is to be put into store. rechange
with R. 12 fluid at o pressure of 0.5 bar (7.25psi)
L 64.9
Downloaded from www.Manualslib.com manuals search engine 1
SPECIAL i< T ,, TOOLS
MENTIONED IN VOLUME I OF MANUAL 818
6002-
Tool for removing and fittinq the oil filter cortridqe
6401-T
Set of 2 grips for adjusting anti-roll bar
6501-T
Tool for honibrake eccentric nut
6004-T
Union for checking oil pressure
6451-T
Set of 2 tools for positioning steering crossmember
6009-T
Dipstick for checking oil-level on SC SANKYO 1)
compressor
I
Downloaded from www.Manualslib.com manuals search engine 2 SPECIAL t TOOL
13440
2041-T
@ial$mge
mounting
!437-T Dial gauge
Assembly for checking petrol-pressure
(continued)
!279-1
13462
0 10 bar ( 0 145
psi ) Pressure gouge
3085-T
Pulley alignement rod
Assembly for checking converter oil pressure,
consisting of the following
-a 2279-T pressure gauge
- a metal union A, dia .= 6 mm taken from
kit 3112-T .4
4
.