
Downloaded from www.Manualslib.com manuals search engine If you have to add coolant more than four times a year (either to the recovery
tank or to the radiator), or if
coolant is dirty or discolored, see your dealer for a cooling system check.
NOTICE: rr you use the proper quality antifreeze, there is no need to add extra inhibitors or additives which claim to improve the system. They may be harmful to the proper operation of the system.
Adding Coolant
CAUTION: To help avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are stili hot. Scalding fluid and steam can be blown out under pressure if the cap is taken off too soon.
1. When the engine is cool, remove the radiator cap.
• Turn the cap slowly to the left until it reaches a "stop." Do not press
down
while turning the cap.
• Wait until any remaining pressure (indicated by a hissing sound) is relieved, then press down on the cap and continue turning it to the left.
2. Add enough water and ethylene glycol anmreeze (meeting GM Specification 1825-M) to provide the required cooling, freezing and
corrosion protection. Use a solution that is at least 50 percent antifreeze
but no more than 70 percent antHreeze. Fill the radiator to the base of the
filler neck and fill the coolahUocave,y lank to at or above the "Full Hot" mark. Put the recovery tank cap back on.
3. Run the engine, with the radiator cap removed, until the upper radiator
hose is
hot. With the engine idling, add coolant to the radiator until it
reaches
the bottom of the filler neck. Install the radiator cap, making sure
the arrows on the cap line up with the overflow tube on the radiator filler
neck.
II is Ihe owner's responsibility 10:
• Maintain cooling system freeze protection at -37°G (-34°F) to ensUre
protection against corrosion and loss of coolant from boiling. (A SO/SO mixture of water and ethylene glycol antifreeze will provide freeze
protection to -37°G or -34°F.) You should do this even if you don't
expect freezing temperatures. Periodic
replacement of coolant is needed to replace the anti-corrosion additives that wear out with use. Coolant that
has become dark in color shows that it needs to be changed for this reason.
• Add ethylene glycol base antifreeze that meets GM SpecHication 1825-M
when antifreeze has to be added because of coolant loss or for more
protection against freezing at temperatures less than stated.
NOTICE: Do not use methanol-base antifreeze, or alcohol, . or plain water alone, in your vehicle at anytime. They will boil ata lower point than that at which the "TEMP" light (or temperature gage) will warn of overheating, and they do not provide proper protection against corrosion.
Thermostat
The engine coolant temperature is controlled by a thermostat. It stops coolant
flow through the radiator until a preset temperature is reached. This thermostat
is installed in the engine coolant oullet on the engine block. The same
thermostat is used in both winter and summer. When a replacement is needed, AG-Oelco paris are recommended.
5-9

Downloaded from www.Manualslib.com manuals search engine Radiator Pressure Cap
The radiator cap, a 105 kPa (15 psi) pressure type, must be installed tightly, otherwise coolant may be lost and damage to engine may resuK from
overheating . Radiator pressure cap
should be checked periodically for proper
operation .
If replacement is required, an AC cap is recommencled.
ACCELERATOR LINKAGE
Lubricate all pivot points with .engine oil at the interval shown in the
Maintenance
Schedule. Do not lubricate the accelerator cable.
AIR CLEANER ELEMENT
When replacement of air cleaner fmer element is necessary, an AC air Imer
elemenl
is recornmencled .
See your Maintenance Schedule for change intervals . Operation of vehicle in
dusty areas will necessitate more frequent replacement. Your dealer can be of
assistance
in determining the proper replacement frequency for the conditions
under which you operate your
vehicle.
CAUTION: The air cleaner a* functions ... name arrestor in the event of engine backfire . The -air cleaner ehould be lnstaIIed at an times unit .. III removal is neceaary for repair or maintenance. To help reduce the-risk of pereonal Injury and lor property damage , be sure that no one 18 ne.-the engine comJ*1ment before starting the engine wiU'l the air cleaner removed. If engine backfire occurs with the air cleaner remowd, thwe could be-a burst of flame and posaibly other fnln the engine compartment.
HOOD LATCHES AND HOOD HINGE
SeetHe Maintenance Schedule folder to find out how to lubricate hood.latch ·
and hood hinge assembly .
BRAKE MASTER CYLINDER
Check masler cylinder fluid· level in the reservoir at the interval shown in the Maintenance Schedule . If the fluid is low in the reservoir, it should be filled to
the maximum
level line with Delco Supreme No. 11 or OOT-3 fluids.
POWER STEERING SYSTEM
Check the fluid level in the optional power steering pump as recommended in
the Maintenance Schedule folder. Add GM Power Steering Fluid (Part Number
GM 1050017) as needed:
5-10

Downloaded from www.Manualslib.com manuals search engine CAVAUER BUMPER SYSTEM
The front and rear bumpers have a rubber- ike plastic cover over an energy
absorbing impact bar.
In an impact , the cover may return to its original shape
without showing that it was struck.
If the impact was great enough, the energy
absorbing devices and impact bar may have been damaged.
To be sure the burrc:>er is in a state of full readiness , it should be checked by your Chevrolet
dealer . The check should be mada if you can sae Ihat the burrc:>er is out of
position . " should also be checked ij the car has been in a serious collision in
which the bumper was struck, even when no damage to the bumper system
can be seen.
TIRES
CAUTION: To reduce the risk of loa of vehicle control and personal injury:
• The tires MUST BE properly in118Wd, and your vehicle MUST NOT BE overioaded (Me the Tir. Placard on the driver'. door).
• Your vehiele MUST NOT BE operated at speeds fa. than 85 mph ('140 km/h) un .... _ft-has police pursuit tires or equlVaienthigh ·speed capability tirea , regllf'dless of the legal speed 1irn!L Be Stn to cOIl$un a Ure dealer to determine II the tires on your vehicle are hlgh speed capability tires before operating )our vehk:le at such
-For more safety information, see the reat of this "Tire.~' ,~on.
The tires installed on your vehicle are engineered to provide a proper balance
of these peffor~ characteristics under noonal driving conditions :
• Endurance
• Handling
•
Noise
• Aide
• Road Hazard Resistance
• Aoling Resistance
• Traction
• Tread Mileage
This section has some tipS on how you can get the most benefit from these
tires .
Vehicle Loading
The tires on your vehicle will perform well at all normal loads when. inflated as
recommended on the Tire
Placard (located on the driver's door of your vehicle). Do not load your vehicle beyond the load limits (total kilograms or
pounds) shown on the Tire Placard . The placard tells you the design limits of the vehicle, not just of the tires .
Station wagon loads should be moved as far forward as possible. Luggage carriers do not increase the maximum load limits shown on the Tire Placard. See also "Stowing Things In (or On) The Car" in Section 2 of this manual.
5-12

Downloaded from www.Manualslib.com manuals search engine SECTION 6
SPECIFICATIONS
These specifications are given here for information only. Before using them
see cautions and other instructions throughout this manual -the index may help you locate such items. For more information, see the service manual cover·
lng the chassis or body part in question. Your Chevrolet dealer may also be
able to help.
DIMENSIONS
Models
Length -Overall -Station Wagon
4-Door Sedan .... 2-Door Hatchback
Coupe ...... . 2-Door Coupe .. .
Wheelbase -Overall ............ . Height -Overall-_ 2-Door Coupe .. .
2·Door Hatchback
Coupe ...... .
4-Door
Sedan ... .
Station
Wagon Width - 2-Door Coupe ...
4·Door Sedan,
Station Wagon ..
CAPACITIES
Items
Fuel Tank (Approx.)
All Models ................. .
Crankcase (approx, refill). After refill, check oil level as outlined in Section 5
of this manual. Oil Change and/or Oil Filter Change.
Cooling (Approx.)
Std. With or Without AIC ...••... H·D. With Air ...........•...
6-1
Metric
Measure
4433mm
4428mm
4378.5mm
4378.5mm
2571mm
1321mm
1317mm 1369mm
1382mm
1677mm
1685mm
Metric
Measure
53L
3.8L
9.iL 9.2L
-
U.S. Measure
174.5"
174.3"
172.4 "
172.4"
101.2" 52.0"
51.9" 53.9" 54.4"
66.0"
66.3"
U.S. Measure
14 gal.
4 qts.
9.6 qts.
9.8 qts.

Downloaded from www.Manualslib.com manuals search engine REPLACEMENT PARTS AND FILTERS
Replacement part numbers listed in this section are based on the latest information available at the time of printing. and ara subject to change. If a
part listed in this manual is not the same as the part used in your car when it
was built, or if you have any questions. please contact your authorized
dealer or parts supplier. Be sure the part you use is equivalent to the one replaced.
Item Usage
Oil Filter 2.0 (121) L4
Air Filter 2.0 (121) L4
PCV Valve 2.0 (121) L4
Spark Plug 2.0 (121) L4
BATTERY
Engine
2.0 (L4)
Recommendation
PF51
A785C
CV789C
R42CTS (.035 Gap) R42TS Opt.-(.035 Gap)
NOTE: R41CTS or R41TS
can be installed for severe
duty service. R43 or hotter series spark plugs are not
recommended for this
engine.
Model
No.
70-60
TIRE INFORMATION
Wheel Nut Torque
Complete tire information will be
fau nd in Section 5.
6-2
140 N·m (100 ft. Ib,.)

Downloaded from www.Manualslib.com manuals search engine LAMP BULB DATA
RATING
APPLICATION BULB NO. QUANTITY CANOLEPOWER
FRONT LAMPS
Headlamp -Inner-Std. 4651 2 50 Watts
-Inner-Halogen H4651 2 50 Watts
-Outer 4652 2 60/40 Watts
Park & Turn Signal 2057 2 32
Sidemarker 194 2 2
REAR LAMPS
Back-up 1156 2 32
license -Exc. Wagon 194 1 2
-Wagon 194 2 2
Sidemarker 194 2 2
Tail & Stop -Exc. Wagon 2057 2 2/32
Tail, Stop & Turn Signal -Wagon 2057 2 2/32
Turn Signal -Exc. Wagon 1156 . 2 32
INTERIOR ILLUMINATION
Ale -Heater Control
I
168 1
3
Ash Tray 168 1 3 ~-..... -Auto Trans 168 1
3
Courtesy lamp 906
I
2 6
Dome Lamp Std. 561 1 12
Dome & Reading -Dome 562
I
1 6
-Reading 90 1 6
Glove Box 194 1 2
instrument Cluster 194/168 2/4 2/3
Luggage/Cargo -Exc. Wagon 1003
I
1 15
-Wagon 561 1 12
Radio Dial 194 1 2
U nderhood lamp 93 1 15
WARNING LIGHTS & INDICATORS
Brake 194 1 2
Check Engine 168 1 3
High Beam 194 1 2
Oil Pressure 194
I
1 2
Seat Belt 168 1 3
Tailgate Ajar 194 l' 2
Temperature 194 1 2
Turn Signal 194 2 2
Upshift
I
168 1 3
Volts (Batter) 194 1 2 y
6·3

Downloaded from www.Manualslib.com manuals search engine Hood Release -The hood release handle is located on the left side of the
instrument panel. To open, pull the handle to release the hood lock. Then,
push down
slightly on the hood while lifting the underhood lever, raise the
hood, and hold it open with the prop rod. To lower hood, lift the hood slightly
to remove tension from the hood prop. Then, place the hood prop in its
retaining
clip and lower the hood.
Engine
Oil - Use SF-quality, SAE 5W-30, Energy-Conserving engine oil in your gasoline engine if the outside temperature is not expected to exceed 38" C
(100"F)
prior to the next oil change.
For other expected outside temperatures
and additional important information on engine oil see "Engine Oil and Filter Recommendations" in Section 5 of this
manual for the recommended viscosity grade. Add oil as needed to maintain
the proper level within the operating range shown on the dipstick.
Tire
Inflation Pressures -Check at least monthly (including the spare). Keep
them inflated to the pressures shown on the Tire Placard on the left front door. (Keep compact spare tires inflated to 415 kPa or 60 psi.)
Engine
Cooling System -Check the fluid level in the coolant recovery tank at
regular intervals, such as during a fuel stop. (See "Engine Cooling System" in "Service and Maintenance," Section 5 of this manual.)
Windshield Washer -Check the windshield washer reservoir fluid level
regularly. Use a washer fluid, such as GM Optikleen.
Battery -Your new vehicle has a Delco FREEDOM battery . You will never
have to add water. The hydrometer (test indicator) in the cover provides information for testing purposes only.
6-8

Downloaded from www.Manualslib.com manuals search engine SECTION 7
Accessory Position, Steering CoIl.m Lock 2-7 AIr Cir ctJlalioo. . 2-26 Ai' Cleaner. 5-,0 Air Conditio ning ............ . 2-27 M ainte nance .. Antenna . 5-\1 2 -35 5-8 Antifreeze (See Coo~ng System) .. Appearance cae ...• ....•.. 4·t .... ...... 2 -25 ASh Tra y .. Automatic T 'ansalC!e Fluid Chedi: . ___ .. . _ ..... _ ._ ... ... . Maintenance .. Notice ,. .. Op$ralion .. Surter Safety Switch Axlo, Drive-Fluid Level Ball Joints. Ba"&,y
· ....... 5-6 .... 5'-6 2,13 · .... 2 -12 2'13
........ . 5-11 5-1 I
Caution.. 5-11 Emergenc y Starling.. 3-1 Freedom.. .. 3·1 , 5-11 Gas caution . ___ ............. ..... ... . ...... .... 3·, Specilicalions .... ... ... ... .. ... .. .. . T esl indlealor .. Belor e Driving Your cavalier .. B loc k Healer, Engine Blower, Ventilating .. Brakes Driving Through Deep Water "
Parking Brake .. P eda l TraVel .. Power ... SelI·AqusIing ...... ... ..... .. ... .. .. . T railer ..... . Warning Light .. Br eak -In Period Cars Pulrng Tra~ars New Car .. Bucke l Seats .. R ttelininQ .. Bulbs and Fuses ..
""_ Jad< Operation . Stowage ............. ... ... .. .... •..•. • _ ..
Key RemiAder .. Cap FIJI:II .. R adiator Capa.cities .. carbon Monoxide Caution .. Cargo Cover (Hatchback) .. cargO Cover (Station Wagon) ... Carrier, Infant Safety .. cataIytlc Converter .. care .... OwNheatng ....... . Changing Wheels and Tl"es .. Ct\IICI Restraint.. Cigarette lightsr ..
. .... 6 -1 . . . 5-1 1 1-1 2-11 2-25
2 -18
2 -19
2·18 •.••.•. 2, 18 2-1 8 ....... ... .. 2· 3 2·22
2-2
2-2
1 -5
1-5
6 ·3. 6·4 . 6-5
3 ·5 . 3-6 ........ . 3-5
· ....... 2·'
5 -1 5-10 .... .. 6-1 2 -1 2-38 2 -39 1·11 5-2 ...... .... 5-2 ..3 -3 ....•.••. . 3·5 1-11 · ..... 2-25
INDEX
7-1
C1eri'9 c;a.pet care .. Caution .. Exteriof Finish and Trim Fabri c and Interio r Trim .. Solvents Racomme nded Spot Removal. Vinyl Top .. C kl tch
. .... 4·' . ..... 4 -' 4 -' 4 -1
4 -1
..,
4-3
PeDa l Acl/Ustmeot ........ ... ... ... .......... ........ 5·7 Cold Wealhet Starting ... ... ... ...... ... ... ...... 2·11 CooIiIl9 System care. .. . 5 ·8 Coolan t Rocommeodation 5-9 Overhea ting caution. 3-3 Courtosy Lights .. 6-3 Cruis e Con trof 2-16 Defay Wipo( Sys tem ....................... ,.. 2 -9 [)jmensions, Ve)jcle.. . ......... 6-1 [Xsc Brake Wear IrKicator .......... 2-20 Door locks ' -3 Power Door l ocks ... Drive Axle
"""" Seal Adjus tment. .. Driving on Slippery Surfaces Electn c Fan .. Electric al System Battory .. Bulbs .• . . FI.ISOS ..•..• Emergency. In Case Of . Brake W~ning Liglt .. 1
-3
.• 5·6
1 -5 2 -\' .... ~::<',~~-
5 '11, 6·2 '·3 6-4. 6·5 . .... ..... .. 3 · . ... 2 ·22 Geoefator hdicalor... . ...... 2 ·2 1 Hazru"d Warring . .,fLashef ... -'. __ .... ,,, 3 ·1 Jaddng T o Change Wheels 3·5 Jump Starling with Auxi~ary Banel)'. . 3· Overhe.1tod Radiator.. 3·3 Pushing To Start.. 3-I Spar e Trre.. . . .................... 3-5 , 3·6 Towing.. 3·6 Engine Block Heater ... Codo .. CooIO>g •••.
2 ·' , . . .. . 6·5
5 ·7
8I:haust Gas Caution ............... ... ... ... ... 2-1 Flooded, Staring Procedlre ................ 2·11 Qvome ating ................... ....... .... ............. . 3-3 Serial NulTlbef.. . .... 6-5 Specifications . ............... . ..... . .. ..... .......... 6-' Starting... 2·10 Temperature Gage.. 2 ·24 TefTlP(Iralure Light. 2 -21 EnginO Oil Capacity .. Dipstick •• F~Of . . .
. ............ ....... ... .. .... .......... ... 6-1
Reoo .. wnonootion .. Ethyteno Glycol Coolant .• EXhaUst Gas Caution . .
• •••• 5 -3 5·5. 6 ·2
5 ·'
5 ·7 . ....... 2·' Driving With Trunk Open ..... .. ............. . 2-'