Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 510-00 b : i
.,.~//,q~~r~/~/// o/ //IV ~,lc,ctrit 01 iti.sfnl/nlio,l Op. MA. 510-00 b 7
I /IONI 9
1075 )
dent,
lark
1
2
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60 DESCRIPTION OF COMPONENTS
Description and Location
‘rant R.H. sidelamp 93 .........................
‘rant R.H. direction indicator .............
33
3 .H. headlamp main beam ............... 102
dipped .beam ............... 101
3.H. blower motor .......... ........ ...... 56
iorn ....... ...... ....
........................... 10
,,H, blower motor ...........................
54
,.H. headlamp main beam .................. 100
dipped beam ........... 99
‘rant L.H. sidelamp ........................
92
Front L.H. direction indicator ................ 30
[gnition coil and anti-interference condenser 58
‘I.T. sensor socket .............................
63
jensor for No. 4 cylinder ................
63
5tarter motor .......................... 3
41ternator and anti-interference condenser 6
Distributor ...... ......................
60
Thermal switch for ventilation ............ 57
Horn compressor ................................ 8
Relay for rear door window winder ....... 71
L H. air conditioning blower relay ............
49
Relay for fast-idle ........................... 52
Air-conditioning pressure switch ............ 51
Battery ...............................
1
Voltage regulator ..................... 6
Diagnostic socket ...................... 64
T.D.C. sensor .......................... 63
Reversing lamp switch ......................
78
Air-conditioning compressor clutch.. ........
51
Relay for compressed air horn ............... 8
Windscreen washer pump ......... ........ 15
Fast idle electro valve ......................
49
Engine oil pressure switch ............... 26
Idle cut-off ...................................
6
Oil temperature switch .: ....................
28
Coolant temperature switch ............
22
Coolant temperature sensor ...............
76
Relay for L.H. blower ....................... 55
Relay for front window-winders ............
44
Relay for heating and air-conditioning
.... ..4 7
Relay for F.H. tlower ........................
57
Front R H. brake unit .........................
21
Front R.H. door lighting switch ............ 81
Windscreen wiper motor ...........................
13
Under-bonnet lighting. ..................... ..... 84
Air blower motor ...................................... 47
Hydraulic fluid pressure switch ............ 24
Stoplamp switch ..................................
37
Fuse box ( 2 fuses ) ......................
69-71
Fuse box (6 fuses ) ..... 12-44-47-75-94-98
Front L.H. brake unit ............................
18
Front L.H. door ‘lighting switch .............
80
Glove-box lighting ................................. 79
Map-reading lamp and fuse .....................
92
Handbrake warning flasher unit ..............
90
Air-conditioning thermal switch .......... 51
Lighting for pneumatic oil gauge ............
27
L.H. outside mirror switch ................
75
&.H. outside mirror ................................. 75
R.H. front door window-winder motor ...... 43
Front R.H.loudspeaker ....................... 88
Interior lamp centre .............................. 81
Cigar,lighter on console and lighting .... 73-94
Lighting for ashtray .............................. 95 dent.
lark
2
63
b:
66
67
68
69
3:
5;
5:
76
77
78
79
80
to9
8:
93
94
95
99s Description and Location
Anti-theft switch
.._.. _..,..... _. 3-12-58-75
L H front door window-winder motor i;
Front L.H. loudspeaker
Front R.H. window-winder switch ....... .... 43
Front heater control lighting ..............
93
Front L.H. window-winder switch
........ 39
Coolant temp. gauge + lighting
........ 76-95
Direction indicator flasher unit ......... 34
Rear R.H. door lighting switch
................ 83
Rear R.H. cigar-lighter ’ ...................
69
Rear R H. window-winder switch
........ 70
Air blower switch ...............................
48
Centre interior lamp switch
.................. 81
Heater rear window switch
...................... 89
Lighting for rear heater controls
....... 94
Air conditioning switch
................
51
Handbrake warning switch
....................
91
Light.ing t rear foglamp switch
.... 94 to 100
Speed0 t tacho lighting rheostat
....... 20
Instrument panel
Lighting .............. 93-94
Tachometer
........................................ 58
Battery meter ( thermal voltmeter )
.....
18
Fuel gauge .., ................... ...................... 16
Lighting for speed0 + tacho
............. 19-20
Clock and lighting ........... ...............
92-29
Warning lamp for heated rear window
...... 90
Warning lamp for dipped beam
............. 99
Warning lamp for bt-ake pad wear
.......... 19
Warning lamp for engine oil temp. .......... 28
Warning lamp for coolant temp
..........
22
Warning lamp for eng. oil pressure ......... 26
Emergency (( STOP )) warning lamps
... ...23-2 5
Test button for (( STOP )) warning lamps
21-23-25
Warning lamp for hydraulic fluid press ..7.4
Warning lamp for hazard warning 30
Warnina lamu for converter oil temo.
Warnin; lamb for sidelamps
..... : ..........
95
Warning lamp for direction indicators
.... 36
Warning lamp for main beam
................. 101
Warning lamp for handbrake
....................
91
Warning lamp for rear fog lamps ........... 97
L.H. control unit
Direction indicators and haz.warning 30 to35
Horns ... ........................................
9 and 10
Windscreen wipers and washers
.... 12 to 15
L.H. rear door lighting switch
................
82
Rear L.H. cigar-lighter
............................ 65
Rear L.H. window-winder switch
............ 65
Rear R.H. window-winder motor
......... 69 Rear Re H loudspeaker
............................ 88
Fuel gauge rheostat ....................... .....
16
Rear R.H. interior lamp
......................
83
Rear R.H lamp cluster
Stoplamp and sidelamp
................ ... 37-97
Direction indicator .............................. 32
Reversing lamp ...................................
78
Foglamp .................................................
98
Heated rear window
.................................. 89
R.H. number plate lamp
97 ..........................
Boot lamp
.......................................
85
L.H. number plate lamp.. ..........................
95
Boot lamp switch
.............................. 85
Rear L.H. lamp cluster Stoplamp and sidelamp
....................... X6-95
Direction indicator ......................... ........
31
Reversing lamp
.......................
................
Fog lamp
.................................................. ii
Rear L.H. interior lamp ............................
Rear L.H. window-winder’motor
............. 68;
Rear L.H. loudspeaker ............................ 87
Downloaded from www.Manualslib.com manuals search engine 10 OPERATION No MA. 510-00 b : A ,tnrt
( O.fjtft 91 107 5 ) TABLE OF FUSES
Supply to
I
Fuse
Circuits protected
Rating Colour
Heater unit relay 16 A Mauve Heater unit
Positive terminal of
battery (( + u 16
A Red Stoplamps
Accessory terminal
Glove-box lighting
E Direction indicators
Windscreen wipers and washers
Horns
Ignition
SW itch
Warning lamp panel ( Battery
meter ( thermal voltmeter ) -Brake pad wear warning
lamp -Fuel gauge- Oil pressure warning lamp - Hydraul.
fluid pressure warn. lamp-Water temp. warning lamp )
Tachometer, (( STOP)) warning lamp
16 A Green Interior lamp
Boot lamp
Cigar lighter
Clock
Hazard warning lamps
Voltage regulator
Reversing lamps
Ignition Heated rear window
switch
E Handbrake warning lamp
Rear screen washers and wiper
Window-winder relay
Lighting switch 16 A
10 A White
Yellow R.H. switch - R.H. window-winder
L.H. switch - R H. window-winder
Ashtray lighting
Cigar-lighter lighting
Heater controls lighting
Instrument panel lighting : Clock
Battery meter
Odometers
Sidelamp warning lamp
L.H. sidelamps, front and rear
10 A Blue R.H. sidelamps. front and rear
Number plate lamp Cl RCU IT DIAGRAM
Downloaded from www.Manualslib.com manuals search engine Op. MA. 510-00 b 11 DESCRIPTION OF COMPONENTS
lent.
lark Description and Location Ident.
mark Description and Location
1
Front R.H. sidelamp
........................ 79
54 Switch for L.H. window-winder
..... ....... 52
Front R.H. direction indicator
.............. 26 55 Flasher unit
26 ....................................
2 R.H. headlamp - main beam ............... 83 Lighting for heater controls
................... 73
L dipped beam
........... 81 “5;
Switch for interior lamp
10 ..........................
4 Horn
.... 46 58 Switch for heated rear window
................ 19 ..................................
5 L.H. headlamp main beam
82 59 Rear screen wiper switch
.................... 15
Front L.H. sideli?pped..beam ... 80 60 Contact for handbrake
..................... 21
6 ............... ..
74 61 R.H. control unit ( lighting )
............... 77
Front L.H. direction indicator
............ 21 Lighting rheostat for tacho and speed0
.... ..3 3
8 H.T. Sensor .................................
69 62 Lighting for instrument panel
........ 73-74
9 Ignition coil
........................... 66
Tachometer .............................
69 10
Blower motor ...............
.................
63 Battery meter (thermal voltmeter )
........ 31 11 starter
...............................................
3 Fuel gauge unit ................ ..... ...... 30
12 Alternator ............................................
5 Lighting for odometers
...................... 32-33 13 Distributor
.... ......... .......... ..........................................
66 Clock and lighting
29-72 14
Electric fan thermal switch 64 Warning lamp for heated rear window ......
................. 20
15
Compressor for horns ........................... 48 Warning lamp for dipped beam
................. 80 16
Compressor relay .............................. 47 Warning lamp for brake pads
................... 32 1’;
Battery ...........................................
1 Warning lamp for oil temp. ...................... 40
Voltage regulator .............................. 6 Warning lamp for water temp. ............. 34
19
Sensor for No. 4 cylinder ....................
69 Red (( STOP )) warning lamp ..... ..... 36-38
:: Windscreen washer pump ....... ................. 45
Warning lamp for hydraulic fluid pressure 36
Socket for fault-finding (diagnostic )
.... 70 Warning lamp for hazard warning
....... 22 23
Oil pressure switch ..........................
39 Warning lamp for sidelamps .......
.......... 75 :“5
Idle cut-off ....................................... 65 Warning lamp for direction indicators ...... 28
Oil temperature switch ..................... ... .. 40 Warning lamp for main beam
........... 82
:; Coolant temperature switch
.....................
35 ,Warning lamp for handbrake
............... 21
T.D.C. sensor .......................................... 68 63
L.H. control unit
28 Switch for reversing lamps ....................... 8
Direction indicators and hazard warning
24
29 Relay for window-winder ........................
54 1
Horns 46 .............. ............... ..........
30 Relay for heater unit
........................
50 Windscreen wiper motor
.. .............. 43
31
Relay for electric fan ................
63 Windscreen washer pump .................... 45
32
Front R.H. brake unit
.................... 34 64 Fuel gauge rheostat ..............................
30
33 Windscreen wiper motor ........................... 12
................ 43 65 Rear interior iamp
34 Blower motor 50 66
Rear screen washer pump ...................
17
................... ................. 35
Stoplamp switch
58 67 Rear screen wiper motor
.......................... 13
..........................
36 Hydraulic fluid pressure switch
37 68 Heated rear window ...............................
19
..............
;‘8 Fuse box 8-49-50-54-74-77 ;; Rear screen wiper timer ....................
15
............. .........
Front L.H. brake unit
............................... 31 Rear R.H. lamp cluster
39 Front R.H. door lighting switch’
............ 10 Sidelamp
.......................................... 78
10 R.H. window-winder motor
................... 56 Stoplamp ..............................................
53 11
Glove-box lighting 59 Direction indicator ..................................
24 ...... ...........................
42
Lighting for ashtray 72 Reversing lamp ... ........... ............ .......
9 .....................
43 Accessory terminal (radio ) .................. 56 71
R.H. number plate lamp .......................... 75
44
Lighting for oil gauge ........................ 38 72 L.H. number plate lamp ............... ... ....... 77
45
L.H. front door lighting switch
...........
9 73 Rear L.H. lamp cluster
46 L.H. window-winder motor
76 ..................... 52 Sidelamp
.............................................
47 Central interior lamp 57
..........................
10 Stoplamp
..........................................
48
Cigar-lighter and lighting ...............
9-71 Direction indicator 23 .........................
49 Handbrake warning lamp flasher unit ....... 20 Reversing lamp
8 ................................
50 Anti-theft switch
.......................... 4-8-4966
53 Switch for R.H, window-winder
............ 56 IDENTlFlCATlON OF WIRING HARNESSES
No mark
RD
LMG TB
co UF
Front wiring harness RG Rear L.H. harness
Rear R.H. harness H Rear door harness
Engine harness D
Diagnostic harness ( fault-finding )
Window-winder MC1
Centre console earth lead
Instrument panel MC2 Centre console earth lead
Compressor FV
Flying lead
Front brake pad wear CFR Reversing iamp switch harness
Downloaded from www.Manualslib.com manuals search engine INSTRUMENT PANEL ( 01 1(J’5 --)
L 51 -L2 a
FRONT HARNESS IN STRUMENT PANEL HARNESS INSTRUMENT PANEL
Dipped heom
SIdelamps
BLUE
1 5
Worllli,q, lamp for
eilqlllc OII pressure F.MI N ‘f .Mj
Warlllnq lornp for 2 6
front broke pod weor
L worrnr~q lamp for
low fuel
worrung lamp for
Gr
2 F.Ve sIdelamps
?
7
Tachomctzr Woilllnq Iallp for
BI Mr hydr fiwd pressure I
I
I
Windscreen wiper
1 st speed WHITE
warning lamp for
Windscreen wiper
2nd speed f;ont foglomp switch
Windscreen wtper
self park;ng
position
Windscreen washers Rear foglomp switch
BLACK
R.H d,rect,on
tndicotors
relay far con,pr
horn
’ Swedish market ”
Dlrrct << ’ /, supply
through green f.,se
to clock and hazard
warn,ng headlamp wipe;5 A A
NO COLOUR
E art!,
H.R.W wor,,,ng lamp
Trailer djrectlon rndlr
worroi~g iomp
D lpped beam worn~nq
lamp
Fuel gauqe
Speedo ond tocho
Accessory Ilqhtlnq
Pre-heat wornrnq lamp
Front &zzke pod wcqr
woimng lamp
Low fuel woninq lamp
Enqinc 011 tcmp
worhnq lamp
Coolant tcmp~ worn,ng
lamp
II * ,>
supply through fuse
and contact
Tachometer
FM, 4
F.Gt 5
Hcndbroke warn,ng lamp GI 6
Rear foglamp warrllllq lamp k t.Mt 7
Downloaded from www.Manualslib.com manuals search engine TORQUE CONVERTER ( I ‘/+(I -I
1 51-Rh
CIRCUIT DIAGRAM FOR CX CONVERTER
kd i- I I I c
I I Bc Bc
*
KEY
- Existinq leads G
- Converter
6
8
;a
Parallel connecto- Mr
0 Connector with
No. of ways i
Starter
01 ---
I Bc k l3i F;J
E Mr ,L H wheelarch
A m
I 1
EMr
to TB
Ve
P n
Ve +
1 - Battery
2 - Relay for electro-valves
3 - Ignition and starting contact
4 - Electra-valve controlling fast idle
5 - Electra-valve controlling clutch
6 - Gearbox switch housing
7 - Control relay for electric fan 8 - Thermal switch corrtrolling the electric fans
9 - Electric fan
10 - Relay controlling supplementary electric fan
11 - Supplementary electric fan
12 - Warning lamp for converter oil temperature
13 - Converter oil thermal switch
Downloaded from www.Manualslib.com manuals search engine DESCRIPTION OF COMPONENTS
1.
Battery
2. Starter
3. Anti-theft switch ignition and starting
4. Safety relay for starting and controlling the clutch electro-valve f ~/lr,c,r/(,r J
5. Clutch electro-valve ( co,/, V~IO~ J
6. Control relay for idling speeds f W//I r,~/or J
relay energized engine idling speed
- relay not energized 1 fast idling speed
7. Switch housing on gearbox ( WJ,, c,~/(,v J
8. Fast idle control relay / ~i)-c o~r/i/ir~//i,l~ 1
relay energized contact open fast idle
9. (( PIERBURG )) electro-valve for fast idle
- energized engine idle
not energized fast idle
10. I6 Amp. fuse 11.
General control relay 12.
16 Amp fuse 13.
Air blower ( tr’n~r// or c-old ) 14.
3-speed blower control
15. Regulating thermostat ( ~i,.=ror,c/i/irrr,i,l~: i
16. Air-conditioning switch 17.
Pressure switch on de-watering tank f ni,-=( or~rli/irrr/i~~~c ) 18.
Compressor clutch f nifsc o//di/io~i/l~ i 19.
Control relay for L.H supplementary electric fan (21 ) ( ~il..r~l/di/io//il/~ )
20. Control relay for electric fan (21 ) (
coolir~g o/ rficJiNlor (I nlc,r )
21. Supplementary electric fan for condenser ( ~il.~rol/ni/i~~ll/i//~ ) and water radiator ( cooling: J
22. Control relay for R.H electric fan ( 24) ( tooli~!: J
23. Thermal switch on water radiator ( (r)olir~,r~ to~trol )
24. R.H. electric fan for gearbox oil radiator and coolant radiator
25. Converter oil temperature warning lamp ( CM, c~sl~r J
26. Thermal switch for converter oil ( COMWKI~B ) KEY TO WI RING HARNESSES
No Mark
: Standard circuit (no optional equipment ) TB :
Instrument panel
Circuit for optional (( Converter - air-conditioning )) - No mark
; Converter wiring on body-shell
- CM : Converter wiring on engine
Downloaded from www.Manualslib.com manuals search engine WIRING DIAGRAM FOR ELECTRIC FAN AND AIR-CONDITIONING CONTROL
-- I’)‘(,
L64 4
41 1 1 Front harness
-
T
17
I KEY I
I I
I
Standard wiiinq I
I I
I I
I - Air-cond wiIinq, ‘- - - - - - - _-
1 i 1 1 1
/,/r/////,/,,,,/,//////~////~‘/‘~””’~”””””~””7”“““’
Earth on gearbox
Eart>, on front L H wheelarch 1.
Control relay for supplementary electric cooling fan
2. Control relay for air blower
3. Ambient temperature thermostat ( on evaporator )
4. Air-conditioning switch (on centre console )
5. High pressure switch ( on de-watering tank )
6. Electra-magnetic clutch for compressor
7. Control electro-valve for fast idle and re-cycling ram
( WEBER electro-valve )
8. Control relay for supplementary air-conditioning electric
9. Control relay for electric cooling fan 10.
Ignition coil 11.
Idle cut-off ( on carburettor ) .12.
Electric cooling fan
13. Thermal switch for electric cut-in ( on radiator )
14. Supplementary air-conditioning electric fan
15. Air blower for air- conditioning 16.
Control resistors for air-blower speeds 17.
Air blower switch ( 3-position )
Downloaded from www.Manualslib.com manuals search engine Op. MA. 510-00 b 17 WIRING DIAGRAMS’FOR COOLING FAN AND AIR-CONDITIONING SYSTEM CONTROL
SPECIAL FEATURES
From 1977 models the fast-idle electro-valve ( 9) is manufactured by 1, PIERBURG 1).
When it is not enerqized the electro-valve lets low pressure through towards the carburettor capsule (fast
idle ) contrary to the (1 WEBER )) electromvalve fitted previously.
Fitting the N PIERBURG )) electro-valve necessitates fitting a relay (8) which is enerqized when the air-
conditioning system is operating This relay, with its c( o/)t/i 1) contact cuts off supply to electro-valve (9)
which therefore produces fast idle. DESCRIPTION OF COMPONENTS :
1
- Heater relay ( .s/o~/~/Q~c/ )
2 - Air blower ( .S~n~~dnr(i i
3 - Speed control for blower ( S/nr/clnrt/ J
4 - Regulating thermostat
5 - Air-conditioning switch 6
- Pressure switch ( 01, dc,-rt,cr/t,rit,,q lnr~k ) 7
- Compressor clutch
8 - Control relay for fast idle melectro-valve
9 - Fast idle electro-valve lo-
Relay for L.H. supplementary electric fan f nip-cor/rli/ior/illS ) 1
I- Supplementary L.H. electric fan ( foolir2~~ ) 12-
Relay for L.H. supplementary electric fan ( cooli~/g ) ?3-
Control thermostat ( on radiator ) for electric fans ( Stnr~d& )
14- Relay for R.H. electric fan ( Stmzdnrrl )
15 Electric cooling fan ( Stal?dn~/ )