Downloaded from www.Manualslib.com manuals search engine Ill. CHECKING AND ADJUSTING
1
. Energizing the system ..................................................................................................................
2. ,Fuel pump feed ( on operating the starter ) .............................................................................
3. Fuel pump feed ( with engine running ) ...................................................................................
4. Supplementary air control ...........................................................................................................
5. Air-flow sensor ............................................................................................................................
6. Resistors and injectors ................................................................................................... . ........
7. Water temperature sensor ............................................................................................................ .
Dingram 7
8. Air temperature sensor ...............................................................................................................
9. Cold-start injector, and thermal switch ...................................................................................
10. Switch on throttle butterfly spindle ( idling speed function ) ............................................ 11
Switch on throttle butterfly spindle ( maximum power function ) ...................................... 12.
E.C.U: ......................................................................... ..~ ............................................................... . . Diagram 1 I ANNEXE : A
: Checking the ignition .................................................................................. Page 25 B
: Checking the air circuit ................................................................................ Page 26
C : Checking the fuel system and the fuel pressure ........................................... Page 27 D
: Adjusting the idling speed and the exhaust emission .............................. Page 28 NOTE
: On the wiring harness for the injectors, the numbers of the terminals on the E.C.U. terminal board are
visible on the rear section. after having withdrawn the casing secured by the end screw.
Downloaded from www.Manualslib.com manuals search engine Op. MA.IE 444-O 15
3. Fuel pump feed ( with engine running ) : ( DIAGRAM 3 )
- Disconnect the E.C.U.
- Disconnect from the air-flow sensor the air hose to the butterfly housing
- Switch on the ignition:
- Actuate the air-flow sensor flap by hand’ when the petrol pump contact closes the pump should be heard
working.
If not, test the circuit using a
battery operated ohmmeter, without forgetting to test between terminal G 36 ))
on the air-flow sensor and terminal H 20 .)) on the E.C.U. for continuity ( The 2nd terminal is not connected
to the E.C.U. ).
- The resistance between terminals (( 86 b H and G 85 )) on the relay box f //j/nor thc~ I~./I. h<~ntllnr~tp ) must be
between 52 and 78 12.
P 4. Supplementary air control ( DIAGRAM 4 )
4
c
5
6
- Disconnect the E.C.U.
-E
? - Check that the supplementary air control is properly connected ( arrow on the casing )~
In
If it is fitted the wrong way round. the port may be blocked.
- The resistance between terminals (( 34 1, and (( 48 )) on the- supplementary air control must be 50 Q approx-
- Visual checking the port on the supplementary air control must be open when the engine is cold, and closed
when the engine temperature is above 60” C
- With the engine cold. if the air pipe to the supplementary air control is flattened the engine rpm must decrease.
With the engine warm, if the air pipe is disconnected, the engine must accelerate.
Downloaded from www.Manualslib.com manuals search engine 5. Air-flow sensor ( DIAGRAM 5 )
- Disconnect the E.C.U.
- Using an ohmmeter check the continuity of circuits (( 6 )a, H 7 )) (( 8 H and (( 9 )) linking the air-flow sensor to
the multiple terminal board. as well as the continuity between each of the terminals
- The air-flow meter does not require any maintenance. It is not necessary to oil the flop. It must work without
high spot or catching
When the air-flow sensor is removed blank off the ducts so OS to protect it from dust
- Check the air circuit for air-tightness.
6. Resistors and injectors :
- A dirty injector may cause o lock of power. or on unstable idling speed.
- It is possible to test the functioning of the injectors with the engine idling by disconnecting each injector
in turn the engine rpm should decrease each time.
- Disconnect the E C U
- The resistance of an injector is 2 to 3 II.
- Each supplementary resistance is 5 to 7 R
- The volume delivered by an injector ( kept constantly open and under the normal operating pressure ) is
approximately 200 cm3 /min ( 12 25 cu in/min )-
- If the rubber pipe on one of the injectors appears wet on the outside, the injector must be replaced.
- Using an ohmmeter, check the continuity of the circuits
Downloaded from www.Manualslib.com manuals search engine 7. Water temperature sensor : ( DIAGRAM 7 )
- Disconnecting ‘the water temperature sensor should cause the engine to stall. when hot.
- Disconnect the E.C U
Using the ohmmeter, test the continuity of the circuit. and measure directly the resisitance using the sensor
cc - 10’ C )) R = 7 to 12 kR
cc + 20” C )t R = 2 to 3 kQ
cc t 80” C H R -. 250 to 400 Q
e
2
ii 8. Air temperature sensor : ( DIAGRAM 8 )
E
-E
?
U-J
- Disconnect the E.C.U. -
Using an ohmmeter, test the continuity of the circuit. and measure the resistance of the sensor between
terminals (( 6 )) and (( 27 ))
(c-10’ CH. R-8toIlkQ
N t 20” C 1) R = 2 to 3 kQ
tt + 50” C n R x 750 to 900 !J
Downloaded from www.Manualslib.com manuals search engine DIAGRAM 11
_____ -------------_--------- -------_.
‘>*
i-- _.
5!L 17. '
i'
/- . uij
-----,'
DIAGRAM 12.
-I
Air-flow sensor Switch on throttle
butterfly spindle
r----- _____ -__----------- t
Multi-stage
control, vibrator t Multiplying
stage
t m Relav
box ‘
.g Additional
2
resistors Y I
switch
Magnetically
’ I
triggered distributor Air temp Water temp sensor
sensor
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 210-W 0 : Ch araclcrislics ~3rd spcial /W~~NWS 0j thr d~~fmt~i~ Op. MA. 210-00 a 1
ipith syslwn.
I
M 23/622 ENGINE
TRANSISTORISED IGNITION WITH ELECTROMAGNETICALLY CREATED IMPULSES
$ OPERATING PRINCIPLE
?
:
I
,D The electronic ignition comprises a coil ( 1 1. (I transistorised module ( 2) which includes among other components.
-
.f a power transistor working as a contact breaker.
and a distributor (3 1 with a magnetic pick-up ( impulse generator )
and an H.T. rotor.
;
ii
:
F The primary current from the coil goes through a switching transistor situated in the module ( the earthing is carried
“7
out via the fixing bracket for the coil mrd module assembly ).
As an impulse is created by the sensor in the distributor. it switches off the transistor and thus cuts off the flow
of current in the coil primhry circuit. which causes a (< High Tension 1) current in the coil secondary circuit.
The module is located in the distributor..replocinq the contact breaker unit in a conventional ignition system. It
comprises a sensor (4) and a 4-point star ( 5 ).
The,sensor has a permanent moqnet inside a winding. This windinq is connected electrically to the module
I
/
The 4-point star is made of metal. and has one star per cylinder. It is fitted in place of the rotor mm cam in (I
conventional ignition system.
Downloaded from www.Manualslib.com manuals search engine CHARACTERISTICS
ENGINE REF.
........................................................................................... ........................ M 23/ 622
DISTRIBUTOR DUCELLIER ..................................................................................................................
Reference ..................................................................................................................... 525 100 A
Direction of rotation ( seen from drive end ) . .................................................................
Anti-clockwise
Star point gap ( between star point and sensor ) .............................................................. 0.3 to 0.5 mm
Angular positioning of star points ( symmetry of signal ) to within ........... ... ... ....... ..... 1” max.
Resistance of module 960 to 1140 fi .................................................................................................. Centrifugal
advance curve identification mark ................................. . ..................... LA 5
Vacuum advance correction
curve identification mark : ..................................................
LA 3 Static advance
: 10” engine flywheel . .’ Strobe setting
: 25’ at 2500 rpm SPARK PLUGS
Spark plug gap ................. ....
.................... ................... ....... 0.6 to 0.7 mm
......................... .........
Tightening torque ( cylinder head cold ) ....................................................................
2 to 2.5 daNm
( spl,(,c,)’ //T(, /hrc,nc/ /ig/T//>f cc,i//T H ,VO J~/,N/) )) ) ...................................................... (14.5 to 18 ft.lb )
I IGNITION COIL ‘AND TRANSISTORISED MODULE ASSEMBLY
I
Manufacturer ...............
................... ........ .............. .............. .......
AC - DELCO
...........................
Reference N” 210
....................................................... ...
....................................................
Resistance of coil primary circuit ( at 205 C ) ............................................................ 0.48 - 0.61 R
Resistance of coil secondary circuit ( at 20” C ) ......................................................... 8500 to 10500 fl H.T. LEADS
Description of leads Length in mm
Coil to distributor ....................... 1040 to 1050 mm
Cylinder N” 1 ............................ 440 to 450 mm
Cylinder N” 2 ............................. 520 to 530 mm
Cylinder N” 3 ................................ 780 to 790 mm
Cylinder No 4 850 to 860 mm
............................ Re:;istance of leads ( at 20L C )
I
1120 to 1765 (1
480 to 780 Q
530 to s95 Q
825 to 1335 Q
900 to 1445 R
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 510-00 : \m//l‘!yc~tl/ <‘,/I 0 t Ih<’ <‘It,< Ir.itnl iusrtlllnliritt Op. MA. 510-00 3
f 0 lO7i-l,‘1975 )
DESCRIPTION OF THE COMPONENTS
!ep. Description and Position Rep. ‘D escription and Position
1
Right hand sidelamp ...... 74 51
Flasher unit .. ....... 21
Front right hand direction indicator ..... 21 52 Lighting and starter switch .... .4 8’44- 61
2 Right-hand headlamp Main beam .. 78 5.3
76 54 Petrol gauge rheostat ........ 25
Dipped beam
Right hand window winder control switch
3 Right~hand horn ............ 42
( O/)liWlNl J ................. 51
4 Left-hand horn ...
41 55 Heating control illumination f ~///io~n/) .. 68
5 Left-hand headlamp : Main beam ....... 77 56
Left hand window winder switch ( O/JI~OII~/~~~
Dipped beam ...... 75 57
Heated rear window switch Op/io~nl j ...... 14
6 Front left-hand direction indicator ... 16 58
Lightinq switch unit ............. ........... 72
Front left hand sidelamp ................. 69
Speedometer and tachometer lighting
8 Electric fan thermal switch .................. 59
rheostat ....... ...... .................... 28 10
Electric fan .......
58 59 Instrument panel : 11
Starter ...... ... .............. .......... 3
Thermal voltmeter and illumination .. 26-28 12
Alternator ............................ ........ 5 13 Petrol gauge and illumination ............ 25-69
Ignition coil ... ......... .............. 61 14
Speedometer and tachometer lighting 28
High tension sensor ....................... 64
Clock and clock illumination ....... 1667 15
Compressor for horn ............ ..... ...... 43
Heated rear window warning lamp ....... 15 16
Compressor relay ................... ..... 43
Headlamp dipped beam warning lamp ... 75 17
Battery ............. .... .. 1
Brake pad wear warning lamp .......... 27 18
Voltage regulator ......................... 6
Oil temperature warning lamp ............ 35
19
HT sensor for No. 1 cylinder ........... 64
Coolant temperature warning lamp ....... 29 20
Distributor ..................... ...........
61 Emergency stop warning lamps 32” 34
21
Windscreen washer pump ............. 36
Hydraulic pressure warning lamp ...... 31 22
Plug for diagnostic operations ............. .65
Warning lamp for hazard warning.. ...... 17 23
Engine oil pressure switch .............. .. 34
Sidelamp warning lamp ................... 70 24
Idle cut-off ....................... .60
Direction indicators warning lamp ........... 23 25
Engine oil temperature switch ........... 35
Headlamp main beam warning lamp ... 77 26
Enqine coolant temp. switch ... 30 60 Left-hand control panel : 27
Top dead centre sensor ........................ 64 Direction indicator and hazard warning 19 28
Reversing lamp switch ........................ 8
- Horns .................................... 41 30
Window winder control relay( Optior~nl ) .. ..4 9
Windscreen wiper motor ............... 38-39 31
Heating relay ............ ..................... 45
- Windscreen washer pump .......... . .......... 37 32
Electric fan relay ................................ 58 61
Rear right-hand lamp cluster 33
Front right-hand brake unit ................. 28
- Rear lamp ............................................... 73 34
Windscre,en wiper motor ........................ 38
- Stoplamp ............. .....
............ 53
35
Blower motor ............ .............................. 45
Direction indicator ................................... 19 36
Hydraulic pressure switch ...................... . 32
- Reversing lamp ..................................... 9 37
Stoplamp switch.. ......................................... 53 62
Boot lamp ................................................. 12 38
Fuse boxes ..... 8-44-45-49-69-72 63 Rear window heating element ................... 14 39
Front left-hand brake unit .......................... 26 64
Right-hand number plate lamp ................. 72 41
Front right-hand door switch ................... 11 65
Left-hand number plate lamp ................... 70 42
Right-hand window winder motor f Optiollal) 51 66
Boot lamp switch ........................................ 12 43 Glove box
lamp ...................................... 51 67 Rear left-hand .lamp cluster 44
Front left-hand door switch ........ .......... 10 - Rear lamp ................................................ 71 45
Left-hand window winder motor (Oplio~fll) 47 s Stoplamp ........................................... 52 46
Interior lamp ................................................. 10
- Direction indicator lamp ..................... 18 47
Cigar lighter and illumination ............... .13-67
- Reversing lamp .................................... 8 48
Accessory plug ..... ... .......................... .... 50
49
Ashtray illumination ,., ... ................ 66 DESCRIPTION OF THE WIRING HARNESS
lot marked :
Front harness co Compressor harness AR
Rear harness C Boot harness
M Engine harness PC
Boot lid harness LG
Window operation D Fault finding harness ( Diagnostic) TB
Instrument panel harness FV Flying lead