1982 VOLVO 960 transmission fluid

70019401960 Specifications
Section 4 Power Transmission
Automat ic transmission BW 55
Make and type .. ............................................ .
Reduction ratios, 1 st gear ..
................. ................. .
2nd gear
................................... .
3rd gear
................... ................. .
Reverse
.................................... .
Torque converter, type ratio
................................ .. .
Lubricant.
........................... ....................... .
Fluid capacity .................... ........................... .
* ATF = automatic transmission fluid.
1.45:1 x Converter ratios
Borg
Wirner type
55
2.45 :1
1 : 1
2.21 : 1
1-approx 2:1
ATF, type G (or F)*
6.9
litres = 7.2 US qts (inc!. approx 2.5 litres = 2 .6
US qts in torque converter)
.~ Engine type Normal
stall speed*
rls (r/min)
Type
designation
Type plate
colour
....... WAOIIHUH
55 e:> ~~D ~~~I~ f'"OUTUTAUS
B28A 38.3 (2300) 029 SERIAl~ Light brown 131755 * At sea level.
Stall speed drops 2 rls (120 rpm) for each 1000 m increase in altitude .
Throttle cable setting
Distance between adjusting sleeve and stop
at idling .................................................. .
kick -down
........................ ........................ .
C leara nces
Oil pump: pump body -outer cog wheel ....................... .
arc segment -
large cog wheel ...................... .
axial clearance .................................... .
Clutch C2, brakes B1 and B2:
clearance between
clutch assembly pressure plate and
locking ..................................................... .
Input shaft, clutch C1 axial clearance .......................... .
Output shaft,
axial clearance ................................. .
Line pressure
Idling D .................................................... .
R ..................... .... ........................... .
Stall speed, D .................. .............. ...... ........ .
R .............................................. .
140 0.25-1
.0
mm 51 +1.6mm -0.6
0.07-0.30 mm
0.11-0 .50 mm
0.02-0.10 mm
0.3-1 .2 mm
0.20-0 .55 mm
0.20-0.55 mm
(0.001-0.040 in) (2 +0.63 in) (-0.024Ih)
(0.0027-0.118 in)
(0.004-0 .019 in)
(0.0008-0.004 in)
(0.0118-0 .0472 in)
(0.0078-0.0216 in)
(0.0078-0.0216 in)
0.53-0.63 MPa (75-90 psi)
0.74-0.91 MPa (105-129 psi)
1 .12 -1.37
MPa (159-195 psi)
1.54-1.96
MPa (219-279 psi)

Regulator press ure
Final drive ratio 3.31:1
At 30 km/h (19 mph) ........................................ .
At 60 km/h (38 mph) ....... ................................. .
At 110 km/h (69 mph) ....................................... .
Gea r ch anging speeds
Limits for kick -down shift points , km/h (mph)
1-2 ........................................................ .
2 - 3
......... ............................................... .
3-2 ............................. ........................... .
3-1 ...................................................... .. .
Tran smiss io n brake an d clut ch pla tes
Min permissible thickness .................................. .. .
( Tig ht enin g to rq ue da ta
Drive plate - torque converter ....................... ......... .
Torque converter casing -engine, M
10 ....................... .
M12 ..................... ..
Center support -transmission housing
tighten
alternately in steps of 7 Nm (5 ft Ib) ................... .
Pump cover -pump housing
.................. ............... .
Pump -transmission housing ...
............................. .
Plate above parking detent ............................ .... ... .
Torque converter casing -transmission housing
4 x M
10 .................................................. .
2xM12 ....... . r. ............... ......................... .
Rear housing -transmission housing .......................... .
Valve bodies -transmission casing ........................... .
Valve bodies, for cam, M 6 ................................... .
Valve bodies, other bolis, M 5 ................................. .
Cover
plate - gearbox housing ............................... .
Strainer -
lower valve housing M 6 ......................... ... .
Oil pan - transmission housing (yellow gasket) ................. .
Oil pan -transmission housing (blue gasket) ................... .
Drive
plate - output shaft .... ............................. ... .
Blind plug, for pressure test ....................... .. ......... .
* Seal with Locking fluid 1 161 053-2 (1 161 054-2) .
0.10-0.13 MPa
0.14-0.18 MPa
0.30-0.36 MPa
71 (44)
128
(80)
117 (73)
approx.
60 (38)
2.1 mm
Nm
41-50
35-50 55-90
24-28
6-9
22-28
6-9
Nm
26-40
47 -60
26-40
8-12
6-9
5-6
5-6
6-9
6-10
8-12
40-50·
9-12
70019401960 Specifications
Section 4 Power Transmission
(14-18 psi)
(20-26 psi)
(43-51 psi)
(0.083 in)
ftlb
(30-37)
(26-37)
(41-66)
(18-21 )
(4-6)
(16-21)
(4-6)
ftlb
(19-29)
(35-44)
(19-29)
(7-9)
(4-6)
(3-4)
(4-6)
(3-4)
(4-8)
(7-9)
(29-37)
(6-9)
141
'", "" '", "" ·11"
"" ·11.· 1111 ,11'

70019401960 Specifications
Section
4 Power Transm ission
Automatic transmission AW 70171/72
13B 733
Engine Type Stall speed1 Volvo PIN Plate
rls (rpm) colour
B19E AW70 36
.7 (2200) 1208314 Silver
B23E AW71 35.0 (2100) 1208300 Orange
B23FT AW71 41.7
(2500)2) 1208334 Pink
B28A AW71 35.0 (2100) 1208360 Yellow
B28E AW71 35.0
(2100) 1208310 Black
B28F AW71 33.0
(2000) 1208248 Blue
B200K AW70 38.0
(2300) 1208332 Red
B200E AW70 35.0
(2100) 1208415 Green
B200F AW70 37.0 (2200) 1208659 Pink
B230A AW71 35.0 (2100) 1208304 Black
B230K AW71 -1986 42.0 (2500) 1208371
Pink
AW71
1987-42 .0 (2500) 1208417 Blue
B230F AW70 USNCDN
5-door, Japan, 33.0 (2000) 1208563 Dark brown
Australia 1988
AW70
USNCDN Japanl 33.0 (2000) 1208604 Pink
Australia
AW70 Others 33.0 (2000) 1208652 Red
I
B230FB AW71 33.0 (2000) 1208682 White
B234
FIG AW72 USNCDN 30 .0 (1800) 1208637 White
41.0 (2450) 1208666 Orange
Europe 30.0 (1 800) 1208638 Black
41.0 (2450) 12086673
) Green
B230FT AW71 45.0
(2700)2) 1208334 Pink
45.0 (2700)2)
1208661
Yellow
USNCDN/Japanl
Australia 1990 42.0
(2500)2) 1208642
Others 1990 42,0 (250W) 1208643
B280E AW71 Scandinavia 35
(2100) 12085333
) Green
AW71
Others 35 (2100) 1208534 Orange
B280F AW71 35 (2100) 1208532 Purple
AW71 35 (2100) 12085333
) Green
1) At sea level. Stall speed drops 2 rls (120 rpm) for each 1000 m increase in altitude. 2) Start-stop . 3) With kick-down inhibitor.
AW70/71 AW72
Reduction ratios, 1 st gear .................................... 2.45 :1 2.83:1
2nd gear .................... ....... ......... 1.45 :1 1.49:1 x Converter
3rd gear
..................................... 1:1 1 :1
ratios
Overdrive .
........ ............... ............ 0.69:1 0.73:1
Reverse
...... . .............................. 2 .21 :1 2.70:1
Torque converter :
reduction ratio
....... .......... ............. ............... 1-2:1 approx
Lubricant,
fluid capacity ....................................... see page 13
142

(
(
Tightening torques
AW70, AW71, AW72
Converter casing -engine, M 10 ...................... .. ...... .
M12 .................. ......... .. . .
Drive plate
to torque converter ................... ............. .
Centre support to gear case:
tighten alternately
in steps to 7 Nm (5 ft Ib) ............... ... .
Pump cover to pump body .......................... ......... .
Pump assembly to gear case .............. ................... .
Plate above parking pawl ............................. ....... .
Converter casing gear case
4
x M 10 ................................ ................. .
2 x M 12 ..
.............. ................................. .
Rear extension housing to gear case
.......................... .
Valve bodies, for cam M 6 .................................... .
other bolts, M 5 ...
.............................. .
Oil strainer to lower valve body ........... .. ............ ...... .
Cover plate
to gear case, M 6 ................................ .
Valve body to gear case ..................... .......... ..... . .
Oil pan to gear case .......... ........ ..................... .. .
Coupling flange
to output shaW .................... ........... .
Blind plug for pressure test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
... .
Nut, oil cooler to gear case .
.................................. .
Speedometer drive
................... .................. ..... .
Nut, oil dipstick tube
........ ................................. .
Solenoid valve
.................... .. ........................ .
Drain plug
to oil pan ........................................ . .
• Use locking fluid PIN 1161 053-2 (1161 054-0) .
Nm
35-50
55-90
41-50
24-28
6-9
22-28
6-9
27-42
48-68
27-47
6-9
5-6
5-6
6-9
8-12
4-5
40-50
5-9
20-30
4-6
65-70
10-16
18-23
70019401960 Specif ications
Section
4 Power Transmission
ftlb
(25-36)
(40-65)
(30-36)
(17-20)
(4-6)
(16-20)
(4-6)
(20-30)
(35-49)
(20-34)
(4-6)
(3.5-4)
(3.5-4)
(4-6)
(6-9)
(3-3.5)
(30-36)
(3.5-6)
(14-22)
(3-4)
(47-51)
(7-12)
(13-17)
145
II
" II ., II ' . .. • • ..

70019401960 Specifications
Section 4 Power Transmission
Automatic transmission AW 30-43 LE
Engine Type Notes Normal stall speed1
) Volvo PIN Decal rl s (r/min) colour
B6304 F AW3Q-43 35 (2100) 1208657 Black
1) At sea level. Stall speed drops 2 rls (120 r/min) for each 1 000 m (3300 feet) increase in altitude.
Reduction ratios, 1 st gear .................................... .
2nd gear .
.................... ' .............. .
3rd gear
.................................... .
4th gear .
........ ... ................... ..... .
Reverse
................................... . .
Torque converter, K-factor
.................................... .
diameter
............ ....................... .
reduction ratio .
............... ... ........... . 2.80
:1
1.53:1
1 :1
0.75:1 2 .
39:1
177
254
mm (10 in)
1 :
1-2.1:1
Lubricant, fluid capacity ...................................... .
type
........ ...................................... . approx
7.7
litre (8.1 US qt)
ATF-fluid Dexron II 0
Line Press ure
Engine Transmission Idling, position
D Idling, position R
Pressure MPa (psi)
Pressure MPa (psi)
B6304F AW3Q-43 0.41-0.45 (58-64) 0.61-0.67 (87-95)
Line Pressure at stall speed
r
Engine Transmission Idlin
g, position D Idling, position R
Pressure MPa (psi)
Pressure MPa (psi)
B6304F AW3Q-43 1.24-1.34 (176-191)
1.44-1.74 (205-248)
146