1982 VOLVO 940 diagram

700/919!~o,(}).spe(jifiJjations
Section 2 819, 823 Engines
CI system (B 19 E, B 19 El, B 23 E)
Pressures B19ET
Line pressure ....................................... kPa (psi)
B19E, B23 E
450-530 (64-75)
150-240 (21-34)
520-580 (74-82)
240-320 (34-46) Rest pressure ................................ ....... kPa (psi)
Control pressure
warm engine ...................................... kPa (psi)
345-375 (49-53)
345-375 (49-53)
295-325 (42-46)
warm engine and charge pressure of
45 kPa (6.4 psi) ................................... kPa (psi)
cold engine (see diagram)
Control pressure regulator
0438140 ...
Injector s
22
"" ' n
0437502 ... 132945
2.5 250
2.0 200
1 .5 150
1.0 100
0.5 50
o 10 20 30 40 50 60 70 80 D C 32 50 68 66 104 122 140 158 176 e F 132943·2
Type of control pressure regulator fitted to vehicles de­
pends
on engine type. Identification number (last three
digits
of part number) is stamped on top of regulator .
Bosch number
B 19 E,
B23E ...... 004
B19ET ............ 117
Volvo PIN
463971-2
1 336
077-1
Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-30 (1
Type of injector fitted to engine depends on engine type.
Identification number (last three digits of part number) is
stamped on side of injector .
Bosc h number
B 19 E,
B23E ...... 015
B 19 ET ............ 020 Volvo
PIN
1
276037-7
1 306499-9
Opening pressure
......... kPa (psi) 350-410 (50-58)
No leakage permissible
below
.............. ...... kPa (psi) 290 (41)

70019401960 Specifications
Section
2 B 200, B 230 Engines
B 200 E , B 230 E: CI System
. Pressures
Line pressure .............. kPa (psi) 450-530
(64-75)
Rest pressure .............. kPa (psi) 150-240
(21-34)
Control pressure
warm engine ............. kPa (psi) 345-375
(49-53)
cold engine, see diagram
Control pressure regulator
0438 140 ...
Injectors
""n
0437502 ... 132945
Start injector
0280170 ...
134264
48
'.
Bosch No ............. ...... " . . .. . .. .. . . .. 004
Volvo PIN ............................. " 463 971-2
Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.. 20-30 (2
Bosch No . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 015
Volvo PIN ............................... 1 276037-7
Opening pressure ........... kPa (psi) 350-410 (50-58)
No leakage permissible
below ................... kPa (psi) 290 (41)
Early type Late type
Bosch No ................ 413 ... 445
Volvo PIN.. .. .. . .. ... 1 276 498-1 3 517 065-3
Injected
quantity. . . . . . . . . . . . . . . . . . . . . . . .. 85 cm3/min
Injection time is controlled by a thermal timer (see
diagram
on next page.)

70019401960 Specifications
Section 2 B 28 Engine
CI-SYSTE M (8 28 E , 8 28 F)
Pressures
Line pressure .............. ......................... ........ . 470-550 kPa (67-78 psi)
240-320 kPa (34-45 psi)
Rest pressure ....... .............. ..... .................... .
Control pressure , see graphs .
Contr ol press ure reg ulato r
Type of control pressure regulator fitted to vehicle depends on en­
gine type and
model year. Identification number is stamped in top of
regulator (last three numbers).
Volvo PIN
B28E .................... .
Bosch PIN
... 038
... 099
. . . 128
... 099
269 837-1
1 269779-3
1 336678-6
1
269779-3
B28F 1983 ... ..... ....... .
1984-USA ....... .. .
B 28 F 1984-Canada, Japan
0438 140 ... 134734
CONTROL PRESSURE REGULATOR ... 038
Control
pressure, Warm engine
engine off. . . . . . . . . . . . . . . . . . . . . . . . . ..
305-335 kPa
(43-48 psi)
engine
on . . . . . . . . . . . . . . . . . . . . . . . . . .. 345-375 kPa
(49-53 psi)
Control pressure cold engine see diagram.
Note: Diagram shows control pressure with engine
turned
off.
Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20-24 0
3.5
3 .0
2.5 250
2 .0 200
1.5 150
1 .0 100
0 .5 50
o 10 2 0 30 40 50 60 70 80 oc 3 2 50 68 86 104 122 140 158 176 of 132 943 /5
CONTROL PRESSURE REGULATOR ... 099
Contro l
pressure, warm engine ........... 345-375 kPa
(49-53 psi)
cold engine . . . . . . . . . . .. see diagram
Resistance,
at temp below 12°C (53 °F) . . . . . . . . . . . .. 31.5-38.5 0
at temp above 18°C (64°F) . . . . . . . . . . . .. 12.6-15.4 0
kp/cm2
kPa FFFffi+flFfFm+R=R=FfFmm+!=FfFl+R
3.5 350
3 .0
300
'2.5 250
2.0 200
1.5 1 5 0
1.0 100
0 .5 50
a 10 20 30 40 50 60 70 BO °C 3 2 50 77
lilt III lit III .Iltl III
'II' III lilt

70019401960 Specifications
Section
2 B 6304 Engine
I
150425
o 580 464 ...
145791
145792
Sil
104
Temperature sensor, coolant
SWF number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 601.605
Volvo part number ....................... 1 362643-7
Resistance
at:
O°C (32°F) . . . . . . . . . . . . . . . . . . . . . . . . . .. 7 300 0
+ 20°C (68°F) . . . . . . . . . . . . . . . . . . . . . . . . . .. 2 800 0
+ 40°C (104°F) . . . .. . . .. . .. . .. . . . . . . . . . .. 1 200 0
+ 80°C (176°F) . . . . . . . . . . . . . . . . . . . .. . . . . . .. 300 0
+100°C (212°F)
............................ 1500
See diagram for other values
Lambda-sond
Bosch number. . . . . . . . . . . . . . . . . . . . . . .. 0 280 003 119
Volvo part number ....................... 3531 251-1
Resistance
in preheating resistor:
cold sand, 20°C (68°F) . . . . . . . . . . . . . . . . . . . . . . . . .. 3 0
hot sand, above 350°C (660°F). . . . . . . . . . . . . . . . .. 13 0
Tightening torque . . . . . . . . . . . . . . . . . . . . . . . . . . .. 55 Nm
(40 ft Ib) Apply 'Never-Seez', Volvo part number 1 161 035-9, to
entire thread
length.
Fuel pump
Bosch number. . . . . . . . . . . . . . . . . . . . . . .. 0 580 464 039
Volvo part number. . . . . . . . . . . . . . . . . . . . . .. 1 389449-8
Pump capacity at 300 kPa
(43 psi) and +20°C (68°F):
-12 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 130 lit res/hour
(1.1 litres/30 secs)
-11 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 108 litres/hour
(0.9 Iitres/30
secs)
-10 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 86 litres/hour
(0.7 litres/30
secs)
Current consumption
at line pressure
300 kPa (43 psi), +20°C (68°F) and 12 V:
max ................................ ....... 6.5 amp
Tank pump
VDO number. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 92151034
Volvo
part number ....................... 3501 928-0
Current consumption . . . . . . . . . . . . . . . . . . . . . .. 3-4 amp
Fuel filter
Bosch number. . . . . . . . . . . . . . . . . . . . . . .. a 450 905 601
Volvo part number. . . . . . . . . . . . . . . . . . . . . .. 1 389 450-6
Filters particles
down to . . . . . . .. 0.002 mm (0.00008 in)
Tightening torque . . . . . . . . . . . . . . . . . . . . . .
.. 20-35 Nm
(15-26 ft Ib)

(
70019401960 Specifications
Section
6 Suspension and steering
Section 6 Front end and steering
Group 60 Wheel alignment
(Empty vehicle)
Front wheel alignment
Caster ..................................................... 4.5-5.5°
Cambe r*
... ................................... ........ ..... -0.2 -+0.8 °
• Difference between left and right-hand locks must not exceed o.r.
Toe-in
All variant s*
Angle (2 (X) A-a 8-b C-c
18'±8' 3.2±1
.3 mm 2.3±1.2 mm 2 .1 ±0.9 mm
0 .12±0.05 in 0.0 .9±0.05 in 0.08±0.04 in .-
• In order to simplify workshop routines, the same values apply to all 740/940/960 models from 1982. Older values may still be
found in some manuals and are not incorrect, though now sup­planted by these newer values.
All measurements to be carried out on an empty vehicle. Dimensions are noted at hub height in the form of an angular
measurement a or as the difference in mm between the front and rear edges of the wheels at points A, B or C (the tire tread,
shoulder and wheel rim edge respective ly).
Ball joints
Max axial play with normally loaded front end, 3 mm
(0.12 in)
Max radial play, 0.5 mm (0.02 in).
Wheel alignment, rear wheels
(
Multi -link )
Negative Camber IfJl
'legall. umb .. 113' -1.0
;l
+
a +a ~ -0.
r;-~ -0.6
P--I I­
ii I-i . IT -'. ! . -.1-Un k arm angle (n)
-0
-0
.
Un k a~ angle (a)
-4 -'.-3 "';-2 1 +i +2 + +4 1-
-~~ u ~ 1"'--H---. 1-i-J:-L
_. f-L -\-;-_1_ i-'-1.L?.4 h-
"Lllft~~~~
L.l. f:l+ ~:; +fJ~ .
: I : . : . ill I I I I I m t I " " "! i _ J . ,. . I Positive Camber I~) H 1-1 I I II II ~ t ,I. L LLLu....L1 143 720
Camber
Diagram shows correct Camber (fj) in relation to position of
lower links (a).
Examp le: angle of lower link is +2°, correct Camber is
0 .05 ° (negative Camber). Tolerance = ±0.25°.
143721
155
·ltl III ·ltl It •. ·ltl III ·ltl 'It ·It '