1982 VOLVO 700 manual transmission

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Carburettor
Fuel pump
Clutch
Alternator ,­
Steering box
SU
Pierburg
Solex Pierburg
Bosch
AC- oelco
Sofabex
Fichtel & Sachs
Verto/Valeo
Bosch
Cam Gear
Zahnrad Fabrik (ZF)
~
'?' .'" ... .
.
---
" .. u.·.. ,
2
3
5
2
3
4
5
2
3
1
2
3
6 . Fina l drive ratio , part and seria l numbers
Located on rear axle .
7. Gearbox type des ig nation, part numbe r and
serial num ber
A. Manual : On bottom of gearbox .
B. Automatic:
BW 55,
AW 55/70171 /72: On LH side of gearbox.
AW3Q-43:
On RH side of gearbox.
8 . Body number pla te
Located above left head lamp.
780
70019401960 Specifications
Section
0 General
3
6
8
7 B 143980
9. Engine type des ig nation, serial number an d
part number
A. 024, o24T, o24TIC
Stamped on cylinder block, beneath vacuum pump.
B. B28
Located on plate in front of oil filter . On B 28 ElF en­
gines: a
decal on the right rear side of cylinder head
shows
last three digits of part number.
B280
Stamped on cylinder block. (Some models: decal)
Early
type : between cylinder banks, to rear.
Late type: front right side, between
inlet manifold and
water pump.
__ -G.-819, B 23
I
Stamped on left side of engine, behind distributor. Last
three digits of part number are shown
on transmission
gearcase.
O. B 200, B 230
Located on timing gearcase . Also stamped in left side of
cylinder block.
E. B6403
Decal
on timing gearcase. Also stamped in right side of
cylinder block, above water pump housing , between
timing gearcase and
manifold.
7
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70019401960 Specifications
Section 1 Service and maintenance
Engine oil, capacity, litres (US qts )
Difference
Excl. oil Incl. oil in volum e filter
filter max.-min.
819,823,8200,8230· .................. ................... .
3.35 (3.6)
3.85 (4.1) 1.0(1.1)
8204,8234 ............................ .................... . 3.5 (3.7) 4.0 (4.2) 1.0 (1.1) 86304 ............................................. ........ . 5.0 (5.2) 5.75 (6.1) 1.0 (1.1)
828 ....................................................... . 6 .0 (6 .3) 6.5 (6.9) 1.0 (1.1)
8280 .......................... ............................ . 5.5 (5.8) 6.0 (6.3) 1,0(1.1)
024,024 T, 024 TiC·· ....................... ............... . 5 .0 (5.2) 6 .0 (6.3) 1.0(1.1)
• Turbo: Add extra 0.6 litres if oil cooler is drained . .. Turbo Intercooler : Add extra 0.7 litres (air oil cooler) .
Carburettor
Oil for damper cylinder , 828 A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE 10W-40 (or SAE 10W-50) Engine oil
8230A................................ ATF
Manual gearbox
Lubricating oil ............................ .................. .
Oil change quantity, M 46, early type -1990 .................... .
late type 1991-..................... .
M
47, early type ...................... . ... .
late type ........................... .
Tightening torque, oil drain
plugs ............................. .
• Volvo Thermo Oil (PIN 1 161 243-9) is recommended for vehicles driven in areas where ambient temperature seldom drops below -10°C (+14°F) , or
high mileage vehicles such as taxis . NOTE! Do not mix oil types .
Automat ic transmission
132414
Lubricating oil AW/8W55, AW70/AW71 -1983 ................. .
AW70/AW 71/AW721AW
30-43/ZF4HP22 ......... .
Oil change quantity (drained only) AW 70, AW 71 lAW 72 ......... .
AW30-43 ................... .
8W55 ............ .......... .
ZF4HP22 ................... . ATF
type F or G
2.3
litres (2.4 US qts)
2.6
litres (2.8 US qts)
1 .3
litres (1.4 US qts)
1.6
litres (1.7 US qts)
27-40 Nm (10-29 ft Ib)
Do not use ATF Oexron as
vibration damper and overdrive
may
slip.
ATF -type G (or F)
ATF type Oexron II 0
3.9 litres (4.1 US qts)
3 .0 litres (3.3 US qts)
3.5
litres (3.7 US qts)
2.0 litres (2.2 US qts)
13
Itt liN
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III
:1:1:1
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11.'.1
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70019401960 Specifications
Section
4 Power Transmission
Section 4 Power Transmission
Group 41 Clutch ...... . . . . . . . . . . . . . . . . . . . . . . . .. 138
Group 43
Manual transmission. . . . . . . . . . . . . . . . . .. 138
Group 43 Automatic transmission BW 55 . . . . . . . . . .
140 AW70171/72 ..... 142
AW 30-43 LE. . .. 146
ZF 4HP 22 ...... 149
Group 45
Universal joint. . . . . . . . . . . . . . . . . . . . . . . .. 151
Group 46 Rear axle ............................. 151
Group 41 Clutch
~
~" A ~
-\ . 'I Pressure plate, max out-of-true ............................ 0.2 mm (0.008 in) /\'~\ dl'?
Clutch fork free travel: , ~-
hydraulic ... ", ........................................ not adjustable ... ~mm
clutches w!th return spring. (A) ............... , ........... 1:3 mm (0.04-0.12 !n) (to fro!:),t) . ~ . IllJ
clutches without return sprlng ............................ 1 3 mm (0.04-0.12 In) (to rear)-~"
Clutch pedal travel ............ ........................... 160 mm (6.23 in)
• Spring (8) attached to pedal carrier as illustrated . 1
-if. B .. ru~'
Group 43 Gearbox
Manual gearbox
Reduction ratios:
1st gear
................................................... , .
2nd gear .
............................... ................... .
3rd gear
................................................... .
4th gear
......................... ........... ............... .
Overdrive
(M 47 : 5th gear) ................................... .
Reverse ..
.......................................... ........ .
• In some cases 3.71:1
Clearances
Clearance: reverse gear to gear selector ................ mm (in)
Axial clearance : input shaft ............................ mm (in)
countershaft.
........... ............... mm (in)
main shaft ............................ mm (in)
138 5th gear synchronizer hub .............. mm (in)
M46
4.03:1'
2.16 :1
1.37 :1
1
:1
0.79 :1
3 .
68:1
0.1-1 .0
(0.004-0.040)
0.01-0 .20
(0.0004-0.0079)
0.03 (0.0012)
to
preload of 0.05
(0.0019)
0.01-0 .
20
(0.0004-0 .0079)
I@ ' " '..,,~ W 7 '\. /_-
\ 136763
M47/M47 II
4 .03:1
2 .16 :1
1 .
37:1
1: 1
0 .83:1 (M 47 II: 0.82 :1)
3.68:1
0 .1-1.0
(0.004-0.098)
0 .
01-0.20
(0.0004-0 .0079)
0 .01-0.10
(0.0004-0 .0004)
0.01-0.20 (0.0004-0.0079)
0 .
01- 0.20
(0.0004-0.0079) (M 47)