Downloaded from www.Manualslib.com manuals search engine Ill. CHECKING AND ADJUSTING
1
. Energizing the system ..................................................................................................................
2. ,Fuel pump feed ( on operating the starter ) .............................................................................
3. Fuel pump feed ( with engine running ) ...................................................................................
4. Supplementary air control ...........................................................................................................
5. Air-flow sensor ............................................................................................................................
6. Resistors and injectors ................................................................................................... . ........
7. Water temperature sensor ............................................................................................................ .
Dingram 7
8. Air temperature sensor ...............................................................................................................
9. Cold-start injector, and thermal switch ...................................................................................
10. Switch on throttle butterfly spindle ( idling speed function ) ............................................ 11
Switch on throttle butterfly spindle ( maximum power function ) ...................................... 12.
E.C.U: ......................................................................... ..~ ............................................................... . . Diagram 1 I ANNEXE : A
: Checking the ignition .................................................................................. Page 25 B
: Checking the air circuit ................................................................................ Page 26
C : Checking the fuel system and the fuel pressure ........................................... Page 27 D
: Adjusting the idling speed and the exhaust emission .............................. Page 28 NOTE
: On the wiring harness for the injectors, the numbers of the terminals on the E.C.U. terminal board are
visible on the rear section. after having withdrawn the casing secured by the end screw.
Downloaded from www.Manualslib.com manuals search engine 1. Energizing the system : ( DIAGRAM 1 )
_ Disconnect the E.C U
- Switch the ignition on
Using a voltmeter. ensure that each point in
dingrm 1 is effectively energised. after having tested the
earthing. If not, switch off the ignition. and test the circuit using a battery operated ohmmeter. With the
voltmeter connected between terminals ( 1 ) and ( 5) of the E. C.U., operate the starter the voltmeter must
register the ignition impulses If it does not. check the ignition
( ANNEXE A ).
2. Fuel pump feed ( on operating the starter ) ( DIAGRAM 2 )
- Disconnect the E C.U.
- Switch on the ignition
- On operating the starter. the fuel pump (
secureri rrt/rler the I c~hiclc’. uoor IIJO K. ti. ronr (, l~eol I must be
heard to operate by someone standing close by
If not switch off the ignition, and test the circuit using a battery operated ohmmeter.
The resistance between terminal (( 88 d H of the relay assembly ( c~r~tler 111~
L,H. honr/llor)~p ) and earth
must be 1 Q approx-
Make sure the petrol pump is properly earthed.
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 210-O : (.h(~~-ki/lg n~lc/ c~tlj~~s/irtg the igrlitiorl Op. MA. 210-O 3
1. Checking the condition of the contacts :
Check the voltage drop across the contacts ( contacts closed ) under a voltage of 12 volts. using a test-bench.
The voltage drop should be 0.2 volts max.
I
2. Checking the centrifugal advance curve :
a) Note the advance in stages for steadily increasing engine speeds from 0 to 3000 rpm. and for steadily
decreasing engine speeds from 3000 rpm to 0, t~/~kjj/$ SII~L’
the irirwasc, or d~,rrc~as~’ is c-o~~ti~ootl.5.
These points must fall within the shaded area of the curve.
b) To a certain extent. it is possible to correct the advance curve, by altering the tension of the springs for
the centrifugal weights To obtain this condition, slightly bend (
iv t/1(, np1)ro/)riotc, ciirectioll J the securing
brackets for the springs, or replace them.
IY NOTE : If luminous spots are produced outside the four normal positions at speeds under 3000 rpm. make
5 sure the contact points are clean and if necessary make sure the test-bench battery is fully charged. before
U replacing the contact-breaker unit. the spring of which may have weakened.
7
co
m
r 3. Checking the spark regularity :
2
Whatever the speed of rotation, the angular difference of the four opening positions of the points must n.ot
3 exceed lo I 21n.xint~lm r/In/ oj distributor : 3250 I./)NI. c,.vcc,pt I)l’(.lit,t.tt~K 525 06X A : 2750
r/m 1,
c
E
!i
a
z 4. Ch k’ ec rng and adjusting the dwell angle :
Run the distributor at a steady speed, and check that the dwell angle is equal ;o 55’ ? 2”30’. If this is not the
case, adjust the contact breaker to obtain this condition.
5. Checking the ignition condenser :
With the contact points open. measure the capacity of the condenser; This value must be 0.30 i 0.03 wF.
If this is not the case. replace the condenser.
6. Check the vacuum advance curve :
This check is carried out at a constant rpm of 200, with no centrifugal advance.
Check the points of the increasing curve. and the decreasing curve. If the vacuum capsule has n hathcr.
it will be necessary to blank it off during this check.
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 210.0 : c l~vritis,e nvrl
Provisionally position support plate (2 1 and
gently tighten nut ( 1 )
c) Switch on ignition
Connect a test lamp to earth and to the G RUP B)
terminal of the ignition coil.
Turn the distributor until the exact moment
when the indicator lamp liqhts up.
At this point the distributor is al the static
advance point.
Switch off the ignition.
Tighten nut ( 1 ) from 19 to 21 mN ( 1.9 to
2.1 m kq 1 ( 13 l/2 to 15 ft.lb 1.
Fit distributor cap and secure it
Fit sparking plug in cylinder No 1 2. Checking the ignition timing using a stroboscopic
Imp or (I test-bench
( See chapter I,, page 1 i.
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 210-O Q : C.‘/)c,r&iug nnrt nrljtlsliug I110 c~t~~clro~~ic igrliliorl sj’slvnv. Op. MA. 210-O a 3
1. Adiust star-point gop : 0.3 to 0.5
mm
2. Check the centrifugal advance curve :
a) Note the advance in stages for steadily increasing engine speeds from 0 to 3000 rpm and for steadily decreasing
engine speeds from 3000 rpm to 0. making sure the increase or decrease is continuous. These points must fall
within the shaded area of the curve.
b ) To a certain extent. it is possible to correct the advance curve. by altering the tension of the springs for the
z centrifugal weights To obtain this condition slightly bend (
irr I~V nppropriate clirvcliou ) the securing brackets
6 for the springs. or replace them.
ot,
43
a
3
E
E 3. Checking the symmetry of the star-points :
-z
0
IFi
The angular positioning of the 4- star-points must be the same to within 1”. whatever the speed of the engine.
4. Checking the vacuum advance curve :
This check is carried out at a constant 200 rpm. with no centrifugal advance.
Check the points for the increasing curve, then the decreasing curve.
If the vacuum capsule has a breather, it will be necessary to blank it off during the’test.
Downloaded from www.Manualslib.com manuals search engine 4 OPERATION No MA. 210-O o : (./wrkh,i: rind nrlj,,s/inp /hc rlvr/,riai< igvi,io,, ~YS/C,,,,.
II;. FITTING THE DISTRIBUTOR ONTO THE VEHICLE
_ water pump
LONGITUDI 1 AL AXlS OF ENGINE
.-.-.-
distributor arm
Position of dist:ibutor arm befol
fitting distributor in its mountin 1. Set the distributor to the static advance curve :
a) Bring piston in N’ 1 cylinder to the static
advance point LTS follows
Lift the L H. front wheel of the vehicle
i ,..I,. .\;,I<~ o, / vhirl<~ in< kvd ,,/I, and engage
4th or 5th qeor.
Remove the spark plug from N’ 1 cylinder
Blank off the plug-hole (use a plug ).
Rotate the L H. front wheel and stop when the
plug is forced out by the compression.
Rotate wheel slowly to bring the 10, markiicai
on the flywheel ( 1 ) opposite fixed mark cs b >)
visible throuqh opening S< a ))
b 1 Fit the distributor
Remove the distributor cop: insert the distri-
butor into its housing ( see position in dioqrom
and photograph on this page ).
Provisionally position fixing clamp and
moderately tighten nut.
Position distributor cap and secure it.
Fit spark plug to N’ 1 cylinder. 2. Adiust distributor timing using either strobe
lamp or test-bench :
25” .a+ 2500 rpm I 7 “c,,,m nrli n,,ci’ rlicronsvr~d)
Tiqhten distributor clomp nut from 1.9 +o 2.1 daNm
( 13.5 to 15 ft.lb ).
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 236.0 : C h<,rki,,p a,,d nd;r,slh,p I/w jwllr\s aurl /x,//s Op. MA. 2360 I
PULLEY ALIGN& IENT
1. Aligning the camshaft pulley :
a) Position device 3085-T on the water pump
pulley.
b) Bring its rod into contact with the groove of the
camshaft pulley.
NOTE Aligning the camshaft pulley is carried
out by’plocing shims behind the pulley.
Tightening torque for nut (2) for the comshoft
pulley : 8 daNm ( 58 h.lb ).
2. Aligning the alternator pulley :
Proceed as for camshaft pulley / ,,,;/I> s
NOTE Aligning the alternator pulley is carried
out by plocinq shims behind the pulley.
Tightening torque for nut (4) for the olternatov
pulley : 4 daNm ( 29 ft.lb ).
3. Aligning the high pressure pump :
a ) Tighten pump on its support plate
b) Place device 3085-T on the camshaft pulley.
c) Brinq its rod into contact with the groove of the
pump pulley.
NOTE Aliqninq the H P pump is curried out using
adjustment shims placed between the pump housing
and the support plate.
Tightening torque for the nut securing the H.P. pump :
4 doNm ( 29 ft.lb ).
NOTE Vchirlc,s filled ,,~;//I oirrrii,rli/iriniii,~
For the alignment of the compressor pulley, SLO
Opr~mrio~, MA, ~,40.,-(,.
Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 390-O : Checkin
P the hydraulic componm~s on the ucbicle Op. MA. 390-O 3
f Mama sleeting wbi&s I
6. Checking the safety valve :
=I
bl
Cl
dl
Remove safety v&e fixing screw ( 1 ).
Remove from safety valve :
supply pipe for front suspension (2 ),
- supply pipe for rem suspension (3):
Plug openings of safety valve ( pIugs E J.
Tighten pressure regulator bleed screw
and
start engine.
Disconnect rubher overflow return pipe and
watch aperture ~a>> of safety valve.
- I/ Iherr is a slight c7moa,,t 0, sHymge thr
sa/cty ~dve is s in good ordrv n.
el
-If thrr~ is a discharge of fluid the sniw
dw must be rqlacrd..
f ) Slacken pressure regulator bleed screw-
Conned overflow return pipe to safety valve.
Secure safety valve ( screw (( 1 a) 1.
7. Checking the safety valve slidevolve :
a) Remove plug from rem suspension outlet on
safety v&e at G b >a.
b ) Disconnect contact breaker lead on coil and
turn engine using stmter : fluid should start
to run through the opening a d N when pressure
reaches
1lLl +o 130 bars ( 1585 to 1885 psi )
c) Slacken pressure regulator bleed screw.
Connect contact breaker lead.
d ) Plug safety valve opening u b )) (plug E ).
8. Checking the hydraulic brake contml :
m ) Tighten pressure regulator bleed screw.
b) Start up engine.
When cut-out takes place wait a fen: seconds
for the pressure to stobilize.
Stop engine%
Watch pressure gauge and note the pressure
drop in the next 3
minutes. If pressure drop
exceeds 10 bors*( 145 psi ) repeat the test.
If the re< is the same. the broke control
valve is defective : change it.