I
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t
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t
l
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T c
R
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v Ir
1' 2
3
orotely 
( 
screen  the other  one) . With  lef t
directionol  heodlomps, 
the borderline  deviotes
towords  the  other 
side.
lf  the  heodlomps  ore neorer  to the  woll  thon
the  soid 
5  metres, decreose  the meosure  indi-
coting  the 
deviotion  of the light ond 
dorkness
bordeiline  from the 
height of the  heodlomps
obove  the ground in the 
direct proportion to 
the
decreose  of 
tfre distonce,  for 
exomple  when
plocing the  cor  2.5 metres 
from the woll,  de-
creose  the deviotion  bY holf.
Light  proiections  "A" 
ond  "B" 
correspond  to
the  spocing  of  heodlomPs  on 
the  cor ond  they
hove  the following  dimensions:
Heodlomps,  dio. 160 
mm  1,030 
mm
Duol  heodlomps,  dio. 
130 mm  1,114 
mm
Auxiliory  heodlomps,  dio. 
130 mm  790 mm
When  odjusting  the heodlomps,  the cor must
be empty  ond the 
tyres must be correctly  in-
floted. Hologen  heodlomps should 
not be  left
switched  on for too  long o period os they  build
up  heot if  not cooled  by heod-on 
oir blost when
driving. For lhe odiustment  of 
heodlomPs  ore intended
screws  in their fromes.  The screws 
ore occess'
ible ofter the  removol of the side ports 
of the
grille.  Remove  the copscrews  of the  corners
ond  push 
the grille 
oside.
Heodlomp  Assembly
o)  The  fundomentol  fostening 
Port of 
circulor
heodlomps  is the 
so-colled  support plote 
(rec-
tongulor  plote) 
ottoched to  the  bodywork by
copscrews  with lock  woshers.  The 
heodlomp
housing is  bolted to this  suPPort plote by bolts
with  nuts ond  lock woshers.  One of the  bolts holds 
down olso the 
lug of  the eorthing  coble-
The  inner  frome, 
forming  the 
odiusting  element
of  the  heodlomp  insert, is ottoched 
to the 
hous'
ing  by  two speciol  odiusting  screws 
ond two
tension  springs.  The  heodlomp  insert 
is  ot'
toched  to 
the bezel  by 
three  copscrews.
There is  one left-hond  ond 
one right-hond
support  plote. 
Both should 
be mounted  with the
oriow ond  the word  "TOP" 
upwords.  With 
the
exception  of the ouxiliory  heodlomps,  the 
heod'
lomp inserts ore  different for 
the  left-hond  ond
the right-hond  troffic. The leods 
enter the hous-
ing through  o 
rubber  grommet.
When  r-eplocing  the insert,  remove 
the bezel
copscrews.  After 
hoving  fitted o new  insert,  it
is necessory  to reodiust  the 
heodlomps.
Front Direction  Indicotors
The right-hond  ond 
left-hond  direction  indi-
cotors  ore undisossembloble  units 
(the 
lomp
fostening  sockets (locks) ore 
mounted in  the
direction towords  the cor  longitudinol  centre
line).  They ore  fostened to their brockets  in the
bumper  with o  nut  ond  o ploin ond 
o  lock
wosher.
Toil  Lomp Cluster
The lomp  cluster is on undisossembloble  unit
fostened  to 
the  bodywork  by 
nuts  with  ploin
woshers  ond the 
respective  bolts. 
Scrope  off
the  enomel  ot  the 
top bolt  used  for holding
down the  eorthing coble.
For the  sequence 
of the individuol  lomps ond
their  bulbs  see Fig.  13.111 ond the respective
porogroph  on bulbs.
Fig.  13.812  - 
Adiusting  ond 
Fastening  Screws of  Right-hond  Heodlomps - 
their  locotion 
on
left-hond  he-odlomps  is their 
mirror ref lection
1  - 
Sidewoys  odiusting screw
2  - 
Height  odiusting  screw
3  - 
Fostening  screws
182 
         
        
        I-
.'t Fig. 
15.3/3  - 
Oil  Filter
oil f ilter  bowl 
witlr f ilter 
element
centre-boll oil  pressure 
switclr pressure 
oir. When  driving  often 
on dusty  roods,
ihe  cleoning  intervols 
should 
be shortened  by
holf. For  oir cleoner  mointenonce  in  tropicol 
re'
gions refer  to 
ChoPter  16.2.
Air  Cleoner  - 
winter  oPerotion
Remove  the rubber 
cop from 
the cover  exten-
sion orm  ond 
use it to  stop  the mouth of 
the
orm.  Fit o guide extension  into 
the cleored  hole
in the ornr  ond 
insert  the 
corrugoted  poper hose
(included  in the 
cor equipment)  into 
the 
ex-
iension  ond 
the holder  on the 
intoke  ond 
ex-
houst  monifold.
Give  the 
hose  the required  shope by 
bending
it  slowly  ond corefully.  Above 
oll, ploce 
it into
the  holcier  so thot 
there is 
o suff  icient  distonce
(wide  enough  to 
insert  o 
finger)  between  it
crnd  the exhot-tst  monifold.
Tightening  of 
cYlinder  heod bolts
The cylinder  heod 
bolts  should  be tightened
in  the  running-in  period before 
the gosket  gets
settled  ond then 
ofter  every  replocement  of the
gosket,  i.e., ofter 
obout  1,000 
kilometres'  For
itre  tightening  procedure, 
s9e 
Chopter 
-2'16'
Check'ilg  of vilve 
cleoronce  ofter 
every  tighten'
ing of  tlie 
cylinder  heod 
is o 
routine  procedure
which  must not be omitted.
Volve  Cleoronce
For  checking  procedures 
ond odiusting  volues,
refer  to ChoPter  2.13.
Alternotor  V'belt 
Tensioning
Loosen  the 
nuts  of the  bolts 
in the  olternotor
f  longe  (fostening 
it to 
the engine  ond 
the strut)
ond'of  itre 
bottJ  holding  down 
the strut on 
the
olternotor,  ond 
swing 
oside (tip) 
the olternotor'
Adiust  the 
belt  so 
thot  it gives 
woy 10- to
15  mm  midwoy  between  the 
belt  pulleys 
when
depressed  lightly (ot 
if o- weight  of  obout
2 kg  were  opplieal  with 
the 
finger  ot this  point'
LoCk  the 
olternotor  in 
this  position 
by tighten-
ing  properlY 
oll the nuts.
Belt  dimensions:  9x9.5x1,0O0  mm.
To Cleon  the 
Distributor
The  contoct  breoker points, the 
cover, ond
the  rotor  orm 
of the  distributor  must never 
be
greosy  or dirty.  Scrope  off 
ony  burns  on the
distributor  cover.
lf  you  hove 
cleoned the 
distributor  with
oetrol,  do 
not  ref it the  cover till ofter 
the petrol
hos  comPletelY  evoPoroted.
222
oll 
the  greose 
into the beorings.  Tighten 
the
cop  thoioughly  so 
thot  it connot  be worked
loose  by vibrotion.
Air  Cleoner  - 
cleoning  ond 
replocing  of 
filter
element
Unclosp  the  cover 
fostening  clips 
and lift
owoy  the lid. Depress  the 
cross  broce  in 
the
1ock6t,  rotote 
it 
slightly  to disengoge  it,  ond
withdrow  the filter 
element.  Wipe 
cleon  the
inside  of the 
iocket,  cleon 
the filter 
element  or
reploce  it  with o  new 
one, ond reclose  the  oir
cleoner  proceeding 
in reverse  order.
Shoke  ond 
top the  filtet  element  to 
rid  it  of
clirt  porticles,  oncl 
blow  it off  ond  through  with
Fiq.15314 
- 
Lubricotor  of 
Woter  Pump Beorings