1980 SKODA 120 LS ECU

12.6-12.f
2. Proceeding fronr below, rernove
the fuel
tonk sheet guord
ond the guord
of the cooling
woter pipes.
3. Disconnect the pipe
of the clutclr hydroulic
line from the clutch releose hose brocket.
4. Screw out droin plugs
to droin fuel from
the fuel tonk ond ot the some time disconnect
the fuel hose from
the fuel pump.
After com-
pleting the droining, reinstoll the droin plugs
(screws) with their seoling rings.
Disconnect the tronsverse hose connecting
both sections of the fuel tonk ond stop the
open
pipes with rrubber
plugs (to prevent
the remoin-
ing fuel spilling over your
honds ond clothes
when lifting
the tonk owoy).
5. Disconnect the geor
shift link ond the
speedometer drive from the georbox -
see Chop-
ter 4.1, por.9.
6. Detoch cobles from the hond broke rocker
ond pull
them out from under the cor -
see
Chopter 9.8. 7. Droin the cooling system -
see Chopter
-15.13.
Disconnect the moin woter line in
the
rniddle of the cor. Disconnect the pipes
from
the engine (from
the hose of the thermostot
ond the pump
connecting hose) ond remove
the
pipes -
see Chopter 11.4.
8. Disconnect the hose of the fuel
tonk from
the fuel filling pipe, ond, in the upper port,
the
hose of the fuel filling line vent pipe.
9. Sever the electric connection of the fuel
level gouge
floot system under tlre right-hond
I eor seot.
10. Use o
iock to support
tl're georbox
ond
loosen tlre connection of the georbox
cross
beorer with the bodywork.
11. Loosen the copscrews fostening the fuel
tonk to the bodywork ond lower the
iock to tip
the power
pock.
Retoin the fuel tonk while ne-
nroving the copscrews, move the tonk bock-
words ond down, tip it down ond forword, ond
remove it in
this direction. 12. Should
the pipes
of the broke system ob-
struct tlre removol of the tonk, disconnet them
from the finol drive ond from broke hose brock-
ets.
Refitting Fuel Tqnk in Cor
Reverse the procedure
of the tonk removol.
Fill the cooling system with the recommended
coolont ond bleed it, odjust the hond-broke ond
the occelerotor cobles. Bleed the clutch hy-
droulic line
ond olso the reor wheel brokes if
the hydroulic broke line hos
been disconnected.
Tighten properly
oll joints
ond connections,
fosten the cobles, links, ond pipes
obsenving
their correct orrongement -
see Chapter 12.7.
Fuel Line ond lts Accessories
Filling pipe.
This is q
sheet -
metol tube ot-
toclred to
the hose on the fuel tonk by meons
of o clip, ond to
the bodywork by two holders
with o copscrew ond both o spring ond o ploin
wosher. lt posses
througlr o bushing in the side
of the bodywork. Venting line. The hose is ottoched to the fuel
tonk filler neck in the upper port
of the tonk
ond to the filling pipe
by meons
of clips. For
its possoge
through the bodywork stiffener,
see Fig. 12.714. For clips ond their tightening see
Fig. 11.4/1.
The oir-feed hose
is slipped on the filling
pipe outlet ot
the fuel tonk neck; its
loop is
inserted under the domping lining of the body-
work, ond its other end is inserted into the hole
of the filling pipe
socket bushing.
Filler neck cop -
see Chopter 1.5.
Fuel gouge -
see fuel reserve signolling
switch, Chopter 13.17.
12.7 ARRANGEMENT
OF PIPELINES, LINKS,
AND CABLES UNDER THE
CAR
The routing, fostening, etc., of pipelines,
links, ond cobles is described in
chopters deol-
ing with these ports.
They oll leove the floor
tunnel under tlre fuel tonk to
be covered by
o guold
held in position
by self-locking nuts
with ploin
woshers. The following
illustrotions
show their correct orrongement which hos to
be mointoined if incorrect function or domoge
is to be prevented.
lt is imperotive to ensure
free movement ond swing
of the geor
shift
link.
Secure the correct position
of oll ports
under
the fuel tonk by clips which hove
to be pro-
vided with sleeves preventing
domoge to Bow-
den tubings, etc. The overoll orrongement is
shown in
Fig. 12.712 ond 12.713.
Fig.
12.611- Fuel Tonk Droin
Plugs
164

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1 3.9-1
3.10
13.9 HORN
It is situoted behind
the left'hond port of
the
front bumper. To
remove it, disconnect the
leods ond remove the
fostening screw. heor
the ormoture being ottrocted (o
cleor ond
loud click). Now continue to
switch the bottery
on ond off
while rototing
corefully ond
sloryly
the screw "1"
onticlockwGe till
the
horn sounds'
iune it by rototing the odiusting.:cr9ry slightly
clockwise or
bock.-After hoving
odiusted (tuned)
ih" honn, secure
oll
odiusting ports with
o
dob
of point.
12
volts
4 omperes
Operoting
voltoge
Moximum current demond
Horn Adiustment
Before odiusting (tuning) the
horn, clomp it
firmly by th'e brocket ond
tighten thoroughly
oll screws "4"
ioining the
horn cover
with the
housing ond the dioPhrogm.
1. The horn is "hoorse"
- Using o screwdriver
rotote slowly the screw "1"
clockwise to odiust
the current demond
till the tone is cleor.
2. The horn sounds weokly -
Using o screw-
driver, rotote the screw "1"
slowly onticlockwise
to decreose the current demond
till the tone is
loud ond cleor.
3. The horn does not sound ot oll-Proceeding
through the operture in the front cover, loosen
the nut "2"
using o socket
sPonner. Then
insert
o screwdriver ond rotote
the odiusting screw
clockwise till it
beors lightly on the core. Then
bock off the screw by 1lz
or moximolly 3/a
of
o turn to odiust the distonce
of the ormoture
from the core. Hold the screw in this position
with the screwdriver ond
tighten firmly the nut
by rototing it clockwise. After hoving
connected
the bottery (of
the specified voltoge), you
will Fig.
13.9/1 -
Sectionol View
of Horn ond
o View
of Reor
Adiusting Screw
13.10 STARTER MOTOR
This is o series motor for
intermittent oper-
otion with on
electromogneticolly engoged
pinion. -@
c@c
Specif icotions
TyPe Roted outputStorting torqueSpeed for roted output
Voltoge ocross terminol
No-lood storting current
Direction of rototion
Number of pinion
teeth/modulus .
Contoct spring pressure PAL-Mogneton
12 V/0.8
h.
p. -
443'115'142'070
0.66 kw (0.e h.
P.)
12.25 Nm (1.25
kgm)
'1,000 r. p.
m. moximum
9.5 V moximum
65 A moximum
onticlockwise (left'hond)
912.5
e.3 N (0.ss0 ks) +100/6
"30"
of roted output
Mointenonce The mointenonce consists of periodicol
in'
spections ond repoirs or replocement of foulty
ports:
o) brushes
b) brush springs
c) commutotord) storter pinion ond idler
e) self-lubricoting beorings The brushes
must
be sufficiently long
ond
they must slide
freely in
their-cells, their
press-
ure springs must hove o
sufficient thrust,
the
commutotor must not
show ony
domoge, ond
it
must be
free of dust ond dirt.
Cleon the
commu-
totor with olcohol, petrol or
trichloroethylene,
ond let it dry before closing it
ond switching
on the storter motor. A
burnt or mechonicolly
domoged commutotor must
be repoired or
re'
ploceJ immediotely. A commutotor in
good con'
dition hos o brownish red
hue.
184