1979 DATSUN 210 torque

Clutch

SPECIAL
SERVICE
TOOLS

Tool
number
tool

name

ST206100ll0
Clutch

aligning
bar

KV30100100
Clutch

aligning
bar

STI0050100
Distance

piece

ST20050010
Base

plate

0
@
IKent
Moore

No

Reference

page
or

Fig
No

Unit

application

125673

Fig
CL

1O

Fig
CL
15

F4W60L

Fig

qIO

Fig
CL
15

FS5W60L

Fig
CL
13

Fig
CL
13
Tool
number
tool
name

ST2005005
I

Set
bolts

YVYYVYVV

ST20050240

Diaphragm
spring
adjusting

wrench

KVIOl02800
Pilot

bushing

puller

GG94310000
Flare
nut

torque
wrench

Applicable
to
all
B310
series
model

C114
Kent
Moore
No

Reference

page
or

FiR
No

Unit

application

Fig
CL

I3

Fig
CL
14

J25657

Fig
CL
21

Page
CL
3

Page
CL
5

Page
CUi

DATSUN

210
Model
8310
Series

MANUAL
TRANSMISSION

CONTENTS

4
SPEED
TRANSMISSION

Model
F4W60L

REMOVAL

INSTALLATION

DISASSEMBL
Y

TRANSMISSION
CASE
DISASSEMBLY

DISASSEMBLY
OF
GEAR
ASSEMBLY

ADAPTER
PLATE
DISASSEMBLY

REAR
EXTENSION
DISASSEMBLY

INSPECTION

TRANSMISSION
CASE
AND
REAR

EXTENSION

BEARING

GEARS
AND
SHAFTS

BAULK
RING

SHIFTING
INSERT

01
L
SEAL

REAR

ENGINE
MOUNTING

INSULATOR

ASSEMBL
Y

FRONT
COVER

ASSEMBLY

TRANSMISSION

CASE
ASSEMBLY

REAR
EXTENSION
ASSEMBLY

ADAPTER
PLATE

ASSEMBLY

ASSEMBLY
OF
GEAR
ASSEMBLY

TRANSMISSION

ASSEMBLY

S
SPEED
TRANSMISSION

Model
fSSW60L

REMOVAL

INSTALLATION
MT
2

MT
3

MT
4

MT
5

MT
5

MT
5

MT
9

MT
9

MT
9

MT
9

MT
9

MT
9

MT10

MT10

MT10

MT10

MT10

MT10

MT10

MT10

MTll

MT
1
1

MT14

MT

16

MT17

MT18
DISASSEMBL
Y

TRANSMISSION
CASE

DISASSEMBLY

DISASSEMBLY
OF
GEAR
ASSEMBLY

ADAPTER
PLATE
DISASSEMBLY

REAR

EXTENSION
DISASSEMBLY

INSPECTION

TRANSMISSION
CASE
AND

REAR
EXTENSION

BEARING

GEARS
AND

SHAFTS

BAULK
RING

SHIFTING
INSERT

01
L
SEAL

REAR
ENGINE

MOUNTING

INSULATOR

ASSEMBLY

FRONT
COVER
ASSEMBLY

TRANSMISSION
CASE
ASSEMBLY

REAR
EXTENSION
ASSEMBLY

ADAPTER
PLATE
ASSEMBLY

ASSEMBLY

OF
GEAR

ASSEMBLY

TRANSMISSION
ASSEMBLY

SERVICE

DATA
AND

SPECIFICATIONS

GENERAL
SPECIFICATIONS

INSPECTION
AND
ADJUSTMENT

TIGHTENING
TORQUE

TROUBLE
DIAGNOSES
AND

CORRECTIONS

SPECIAL
SERVICE

TOOLS
MT19

MT19

MT19

MT
22

MT
22

MT
23

MT
23

MT
23

MT
23

MT
23

MT
24

MT
24

MT
24

MT
24

MT
24

MT
24

MT
24

MT
24

MT
25

MT

29

MT31

MT31

MT32

MT

33

MT

34

MT

35

Manual

Transmission

4
SPEED
TRANSMISSION
Model

F4W60L

t

f

@

4

Y

0

f

@
@

jj
J
QW

i

6

i

l

16
Rear
cxtension
dust
cover

with
oil
seal

17

Top
detecting
switch
TM281A

6
Tran
smi
sion
case
a

mbly

7
Filler

plug

8

Adapter
plate

9
Breather

10

Bearing
retainer

11

Rear
extension
dowel

pin

12
Reverse

lamp
sWitch

13
Rear
extension

assembly

14
Drain

plug

15
Retum

spring
bushing

Fig
MT
l

F4W60L

TrarwniuionClOMJ
Components
Tighteni
torque
kg
m
ft
lb

@
1
0
0

1
6

7
to
12

@
2
0
to
3
0

14
to
22

@
0
1
to
1
0

5
1

to
1

2

@
1

6102
2

12
to
16

@
2
5
to
4

0
18
to
29

itJ
2
0
to
3
5

141025

@
2
5
to
4

0
18
to
29

I8i
2
0

to
3
5

14
to
25
1
Front

cover

2
Front
cover
oil

seal

3
Front
cover
O

ring

4
Front

cover

adjusting
shim

5

Welch

plug

c

@

r

TM093A

1

Main
drive

bearing

2
Main
drive

gear

3
3rd

top
synchronizer

4

3rd

gear
mainshaft

5
Mainshaft

6
2nd

gear
mainmaft

7
ht

2nd
synchronizer

8
1

It

gear
mainshaft

9
Mainshaft
bearing

10
Reverse
gear
mainshaft

11
Counter

gear
assembly

12
Idler
gear
assembly

Fig
MT
2
F4W60L
Transmi8aion

G
CompoMnla
I

I

I

MT
2

I
ht
2nd

fork
r

2

3rd

top
fork
rod

3
Reverse
fork
rod

4

Retaining

pin

5
I
t

2nd
shift

fork

6
3rd

top
shift
fork

7

Checking
ball

plug

8

Check
ban

spring

9
Check
ball

10
Interlock

plunger

11

S

topper
ring

12

Shift
rod
A
bracket

13
Reverse

shift
fork

14
Lock

pin

15

Striking
lever
Manual
Transmission

16

Striking
rod

17
Return

spring
plug

18
Reverse

check

spring

19
Return

pring

20

Plunger

21
D

ring

22
Stopper
pin
bolt

23

Striking
guide
assembly

24

Striking
guide
oil
seal

REMOVAL

To

dismount
transmission

from
the

car

proceed
as
follows

Disconnect

battery
ground
cable

2

Remove
console
box

and
detach

rubber
boots
if

so

equipped

3

Place
transmission
control
lever

in

neutral

position
and
remove
it

m

TM781

Fig
MT
4

Removing
Control
Lever
@

@

25
Control
lever

bushing

26

Expansion
plug

27
Control

pin
bushing

28
Control
arm

pin

29
Control
lever
o

Tightening
torque
kg
m
ft
lb

@
0
5
to

0
8
3

6
tn
5
8

@
1
3
to
1
7

9
to
12

Fig
MT
3
F4W60L
Tra11lmiBSion

Shift
Control

Components
TM094A

4
Jack

up
the

car
and

support
its

weight
on

safety
stands
Use
a

hy

draulic
hoist
or

open
pit
if
available

Make

sure
that

safety
is

insured

5

Disconnect
front
exhaust
tube

and

remove
bolt

securing
exhaust

mounting
bracket
from

exhaust
front

tube

side

6

Disconnect
wires
from

reverse

back

up
lamp
switch

7

Disconnect

speedometer
cable

from
rear
extension
At

the
same
time

removey

top
detecting
switch
if
so

equipped

8
Remove

propeller
shaft

Refer
to
Removal
Section
PO

Note

Plug
up
the

opening
in
the
rear

extension
to

prevent
oil
from
flow

ing
out

MT
3
9

Remove
clutch

operating
cylinder

from
transmission
case

10

Support
engine
by
placing
a

jack

under
oil

pan
with
a
wooden

block

used
between
oil

pan
and

jack

CAUTION

00
not

place
the

jack
under
the

oil

pan
drain

plug

11

Support
transmission
with
a

transmission

jack

12

Loosen
rear

engine
mount
se

curing
bolts

CD

temporarily
and
re

move
crossmember

mounting
bolts

V

Fig
MT
5

Removing
Rear

1IIline

Mounting
Croamember
Manual

Transmission

13

Remove

starling
motor

14
Remove
bolts

securing
transmis

sion
to

engine
and

gusset

Then

support
the

engine
and

trans

mission
with

jacks
and
slide
trans
is

sion
rearward

away
from

engine
and

remove
from
the
car

CAUTION

Take
care
in

dismounting
trammission

not
to
strike

any
adjacent
parts
and

main
drive

gear

INSTAUATION

Install
the
transmission
in
the

re

verse
order
of

removal

paying
atten

tion
to
the

following
points

MT
4
I

Before

installing
cJean

mating

surfaces
of

engine
rear

plate
and

trans

mission
case

2

Before

installing
lightly

apply

grease
to

spline

parts
of

clutch
disc

and

main
drive

gear
And
also

apply

grease
to

moving
surfaces
of

control

lever

and

striking
rod

3
Remove
filler

plug
and
fill
trans

mission
with

recommended

gear
oil
to

the

level
of
the

plug
hole

Oil

capacity

1
3
liter

2
US

pt
2

Y

Imp
ptl

4

Apply
sealant
to
threads
of
filler

plug
and

install
fdler

plug
to
transmis

sion

case

IiJ
Tightening
torque

Filler

plug

2
5
to
4
0

klt
fll

18
to
29
ft

Ib

standard

gea
end

play

1st

gear

0
15
to
0
25

mm

0
0059
to
0
0098

inl

2nd

gear

0
30
to
0
40
mm

0
0118
to
0
0157
in

3rd

gear

0
15
to
0

30
mm

0
0059
to
0
0118

in

TMB05

Fig
MT

35

Me
uring
End

Phly

4

Check
for

stripped
or

damaged

speedometer
pinion
gear
If

necessary

replace

BAULK
RING

1

Replace
any
baulk

ring
which
is

deformed
or
cracked

2

Position
baulk

ring
in

place
on

gear
cone
and

measure
the
baulk

ring
to

gear
clearance
with
baulk

ring

pushed
toward

gear

If
the

clearance
is
smaller
than

the

specified
value

replace
baulk

ring

Standard
baulk

ring
to

cone

clearance

0
80
to
1
65

mm

0
0315
to
0
0650

inl

If
it
is

less
than
0
5
mm
0
020
in

a
worn
baulk

ring
may
be
the

cause

and
a

new

ring
should
be

fitted

TM806

Fig
MT

36
Baulh

Ring
10
Cone

Gap
Manual
Transmission

SHlFTING
INSERT

Replace
if
worn

excessively
worn

unevenly
deformed

or

damaged

OIL

SEAL

I

Discard
a

ring
or
oil

seal
which
is

once
removed

Replace
oil
seal

if

sealing
lip
is
deformed
Or
cracked

Also

discard
oil
seal
if

spring
is

out
of

position

2

Check
the
oil

seal

lip
contacting

with

shaft
if

necessary
replace
oil
seal

and

shaft
as
a
set

REAR
ENGINE
MOUNTING

INSULATOR

Replace
rear

engine
mounting
insu

lator

if
weakened
deteriorated
or

cracked

ASSEMBLY

To
assemble
reverse

the
order
of

disassembly
Observe
the

following
in

structions

FRONT
COVER
ASSEMBLY

I

Make
sure
that
seal

mating
sur

face
is

clean

Using
a

press
and
Oil
Seal
Drift

ST23800000
drive
new
seal
into

place

on
front
cover

Note
When

pressing
oil
seal
into

place
apply
coat
of

gear
oil
to

surface

adjoining
oil

seal

2
Lubricate
seal

lip
and
main

drive

shaft
with

gear
oil

when

installing

front

cover

Front

4

Main
drive

gear

2
Gear
oil

TM098A

Fig
MT
37
Fronl

Cover
Oil
Seal

MT10
TRANsMISSION
CASE

ASSEMBLY

1
Press
countershaft
needle

bearing

into
transmission
case
from
outside

Note

a
Needle

bearing
should
not
be
fe

used
after
removal

b
When

iDstalling
needle

bearing
be

sure
to

project
it
2
mm
0
08
in

fromtramission

so
front
surface

c
Make
sure

that
needle

bearing
turm

smoothly

d
After

installing
needle

bearing

apply
multi

purpose
grease
to
the

bearing
surface

Front

t

2
mm

0
08
in

TM

707

Fig
MT
38

Counterlhaft
Needk

Bearing

2
Install

withdrawal
lever

ball

pin

on

case
and

tighten
screw

iJ
Tightening
torque

Ball

pin

2
0

to
3
0

kg
m

14
to
22
ft
lb

REAR
EXTENSION

ASSEMBLY

I
Make

sure
that

seal

mating
sur

face
is
clean

Using
a

press
and
Oil
Seal
Drift

ST35300000

drive
new
seal
into

place

on
rear
extension

Note
When

pressing
oil

seal
into

place

apply
coat
of

gear
oil
to
rear

smace

adjoining
oil
seal

2

Coat
oil
seal

lip
and

bushing
with

gear
oil
for
initial

lubri
tion

Pack

cavity
between
seal

lips
with

recom

mended

multi

purpose
grease
when
in

sta1ling
See

Fig
MT

39

Front

if
r@

t

1

1
Gear
oil

2

Bushing

3
Grease

TM099A

Fig
MT
39
Rear
Extension
Oil
Seal

3

Apply
grease
to
D

ring
and

plunger
grooves
in

striking
rod

guide

Insert

striking
rod
with

striking
rod

guide
through
rear
extension

4
Install

striking
lever
on
front
end

of

striking
rod

Install
lock

pin
and

nut
and

tighten
it

fl
Tightening
torque

Striking
lever
lock
nut

0
9
to
1
2

kg
m

16
5
to
8
7
ft
Ib

5
When

installing
welch

plug
apply

sealant
to
it

ADAPTER
PLATE

ASSEMBLY

1
Place

adapter
plate
in

a
vise
with

Adaptet
Selling
Plate
KV32100300

with
fork
rod

hole
side

up

TMB09

Fig
MT
40

Attaching
Adapter
Phlte

to

Special
Tool

2
Install
reverse
idler
shaft
in

adapter
plate
by
lightly

tapping
the

shaft

end
with
a
soft

hammer
a
d

secure
it

with

snap
rings
Manual
Transmission

Fig
MT
4J
Installing
Snap
Ring

ASSEMBLY
OF
GEAR

ASSEMBLY

Clean
all

parts
in
solvent
and

dry

with

compressed
air

Synchronizers

Assemble

synchronizer

assembly
in

the

following
procedures

Place

synchro
hub
into

coupling

sleeve

2
Fit

shifting
inserts

in
three

3

grooves
in

synchro
hub

3
Insert

protrusion
of

spread
spring

into

groove
so
that
insert
is

securely

attached
to
inner
side

of

coupling

sleeve

Install
the

other

spread
spring
on

the

opposite
side

of

synchro
hub

Note

e
Be

careful

not
to
hook
front
and

rear
ends
of
the

spread
spring
to
the

same
insert

b
Be

sure
that
hub
and

sleeve

oper

ates

smoothly
and

correctly
by

hand

TM017

Fig
MT
42

Installing
Spread

Spring

MT
11
TM131A

Fig
MT
43

Installing
Spread

Spring
2

Mainshaft

Assemble
2nd

gear
needle
bear

ing
2nd

gear
baulk

ting
1

st
2nd

speed
synchronizer
assembly
I

st

gear

baulk

ring
1st

gear

bushing
needle

bearing
1st

gear
and
thrust
washer
on

mainshaft

2

Press
mainshaft

bearing
onto

mainshaft

using
Mainshaft

Bearing

Drift
ST22350000

H

ST22350000

TM711

Fig
MT
44

Installing
Mainshaft

Bearing

3
Position
3rd

gear
needle

bearing

3rd

gear
baulk

ring
and
3rd
4th

synchronizer
assembly
on
the

front

side
of
mainshaft

4

Fit
a
new

suitable

snap
ring
in

place
so
that

there
exists
a

minimum

clearance
between
end
face
of
hub
and

ring

Note

Make
sure

snap
ring
fits
in

groove

Available

snap

rings

No

Thickness
mm

in

1
55
to
1
60

0
0610
to
0

0630

1
60
to
1
65

0
0630
to

0

0650

1
65

to
I

70

0
0650
to

0
0669
1

2

3

5
Fit

snap
ring
to

groove
in
rear
end

of

counter

gear
by
using
snap
ring

pliers

Note
Maire
sure

snap
ring
fits
in

groove

TM697

Fig
MT
5I

Imtalling
Snap
Ring

Assembly
to

adapter
plate

t

Install
baulk

ring
on
main
drive

gear
and
combine
with
mainshaft
to

complete
the
mainshaft

assembly

Note
Be
sure

to
install

pilot
bearing

in

place
when

combining
with

mainshaft

2

Combine
mainshaft

assembly

with

counter

gear
assembly
and

place

them
into

adapter
plate
simulta

neously

3
Pull
mainshaft

assembly
into

adapter
plate
using
Mainshaft
Puller

KV32
100400

When

installing
main

shaft

assembly

carefully
hold

gears
by

hand

Install
counter

gear
assembly

together
with
mainshaft

assembly
by

applying
light
blows
with

a
soft
faced

hammer

Make
sure
that

snap
ring
groove
on

mainshaft
rear

bearing
clears

adapter

plate

CAUTION

a
Take

care
not
to

drop
gears
on

floor
I

b
Take
care
not
to

damage
bearings

TM810

Fig
MT
52
1

Installing
Mainshaft

Assembly
Manual
Transmission

4

Fit

snap
ring
to

groove
in
main

shaft
rear

bearing
with

snap
ring
pliers

TM796

Fig
MT
53

Fitting
Mainshaft
Rear

Bearing
Snap
Ring

Note
Make

sure

snap
ring
fils
in

groove

5

Install

bearing
retainer
on

adapter

plate

Torque
screws
and
stake
each
screw

at
two

points
with
a

punch

fj
Tightening
torque

Mainshaft

bearing
retainer

saew

0
7

to
1
0

kg
m

15
1
to
7
2
ft
Ibl

TM811

Fig
MT
54

Staking
B

aring
Retain
r

Screw

6
Install
mainshaft
reverse

gear
and

thrust
washer
on
the
rear
end
of

mainshaft
To
secure
with
new

snap

ring
first
hold
it

temporarily
with

snap
ring
pliers
and
then

tap
it

lightly

with

Bearing
Drift
ST22350000

Note

a
Install
lhrust
washer

so
that

its

concave
side
is

on
mainshaet

reverse

gear

b
Make
sure

snap
ring
fits
in

groove

MT
13
J
r

Froni

Gear
side

TM100A

Fig
MT

55
Imtalling
R
Vf
e
Gear

Shift
forks
and
fork
rods

I
Insert

1st
2nd
fork

rod
into

adapter
plate
and

assemble
1st

2nd

fork

2
With
1st

2nd
fork
rod
set
at

Neutral
insert
interlock

plunger
into

adapter

plate

3
Insert

3rd
4th
fork
rod

into

adapter
plate
and
assemble
3rd
4th

fork

4
With

3rd
4th
fork
rod

set
at

Neutral
insert
interlock

plunger
into

adapter
plate

S
Insert

reverse
fork
rod
into

adapt

er

plate

Nole

a
Be
sure

to
install
interlock

plunger

when

installing
any
adjacent
fork

rods
to

adapter
plate

Properly
align
the

groove
in

assem

bled
fork
rod
with
interlock

plunger

b
Be

sure
to

align
3rd
4th
shift
fork

wilh
the

groove
in
their

coupling

sleeve
before

installing

c
Also

align
1st
2nd
shift
fork
with

their

coupling
sleeve

prop
dy
be

fore

inslalling

d
Shift
forks
for
3rd
4th
an
1st

2nd

are
one
and
the
same

parts

Make

sure
that
the

long
end
of
shift

fork
for
1st
2nd
is

placed
on

the

counter

gear
side
and
the

long
end

for
3rd
4th
is

on
the

opposite

side

5
Install
check
balls
and
check
ball

springs

Apply
locking
sealer
to
check
ball

plugs
and
install
in

place