DESCRIPTION
The
carburetors
are
of
downdraft
two
barrel
type
designed
to
increase
ppwe
r
a
fu
l
eC
l
Il
Y
t
3
ell
a
to
reduce
exhaust
gas
emissions
These
carburetors
present
several
distinct
features
of
importance
to
car
owner
A
summary
of
features
is
as
fol
lows
1
Secondary
throttle
valve
is
oper
ated
by
throttle
lever
High
power
and
good
acceleration
are
gained
with
com
bination
of
the
auxiliary
valve
2
Accelerating
pump
provide
ex
cellent
acceleration
3
Power
valve
mechanism
is
a
vacuo
urn
actuated
boost
type
and
improves
high
speed
driving
4
The
throttle
opener
control
sys
tem
Except
FU
model
incorporates
a
servo
diaphragm
which
helps
open
the
throttle
valve
at
a
decreasing
speed
so
as
to
reduce
hydrocarbon
emissions
to
a
minimum
5
An
anti
d
eseling
solenoid
valve
is
installed
to
prevent
dieseling
When
ignition
key
is
turned
off
the
fuel
passage
involved
in
the
ow
system
is
closed
and
the
fuel
supply
is
shut
down
completely
The
solenoid
valve
also
serves
as
an
actuator
of
the
fuel
shut
off
system
on
the
FU
model
6
In
the
choke
mechanism
an
elec
trie
automatic
choke
is
used
to
auto
maticaDy
control
chok
valve
opera
tion
during
engin
war
up
7
The
carburetor
comes
equipped
with
dash
pot
which
ensures
smooth
deceleration
without
engine
stall
under
aU
operating
conditions
STRUCTURE
AND
OPERATION
These
carburetors
consist
of
a
main
system
for
normal
running
a
slow
system
for
idling
and
an
accelerating
and
power
mechanisIll
Some
emission
control
devices
are
added
E
ngine
Fuel
CARBURETOR
I
J
1
Primary
main
jet
2
Idle
adjust
screw
3
hUe
nozzle
4
By
pass
hole
5
Primary
throttle
valve
6
Primary
slow
jet
7
ptug
8
Primary
5l
w
air
bleed
9
Primary
main
air
bleed
10
Primary
air
vent
pipe
11
Primuy
main
nozzle
12
Choke
valve
13
Primary
small
venturi
14
Secondary
small
venturi
15
Secondary
air
vent
pipe
16
Secondary
main
nozzle
17
Secondary
main
air
bleed
18
Secondary
slow
air
bleed
1
Oloke
valve
2
Primary
air
vent
pipe
3
Prima
y
main
nozzle
4
Primary
slow
jet
19
Plug
20
Secondary
slow
jet
21
Needte
22
Fuel
fLlter
23
Secondary
tIuottle
valve
24
Auxiliary
valve
25
Secondary
main
jet
Note
Do
not
remo
the
parts
inarbd
with
anuteriak
EF416A
Fig
EF
17
Carburetor
PRIMARY
SYSTEM
PrlinarJ
main
sJstam
The
fUel
flowing
out
of
the
passages
at
bottom
of
float
chamber
passes
through
the
primary
main
jet
and
is
mixed
with
air
coming
from
main
air
bleed
The
gas
mixture
is
pulled
out
into
the
venturi
through
the
main
nozzle
When
throttle
valve
is
wide
open
and
engine
require
dense
mixture
gas
power
valve
opens
and
fuel
also
flows
into
main
system
EF044A
Fig
EF
18
PtJrlially
Loading
EF
8
I
Secondary
slow
air
bleed
2
Secondary
main
air
bleed
3
Secondary
main
nozzle
4
Primary
main
nozzle
5
Primary
main
air
bleed
6
Primary
slow
air
bleed
7
Primary
slow
jet
8
Primary
main
jet
9
Idle
nozzle
10
Primary
throttle
valve
II
Auxiliary
valve
12
Seco
dary
throttle
valve
13
Secondary
main
jet
14
Counterweight
IS
Secondary
slow
jet
EF419A
Fig
EF
24
At
Full
Open
High
Speed
Engine
Fuel
Secondary
slow
system
Step
system
The
construction
of
this
system
corresponds
to
the
idling
and
slow
system
of
the
primary
system
This
system
aims
at
the
power
filling
up
of
the
gap
when
fuel
supply
is
transferred
from
the
primary
system
to
the
secondary
system
The
stepport
is
located
near
the
auxiliary
valve
in
its
fully
closed
state
ANTI
DIESELING
SYSTEM
The
carburetor
is
equipped
with
an
anti
liese1i
lg
solenoid
valye
As
the
ignition
switch
is
turned
off
the
valve
is
brought
into
operation
shutting
off
the
supply
of
fuel
to
the
slow
circuit
The
following
figure
shows
a
see
tional
view
of
this
control
An
ti
dies
eling
solenoid
valve
Ignition
switch
OFF
ON
t
L
li
FLOAT
SYSTEM
There
is
only
one
float
chamber
while
two
carburetor
systems
primary
and
secondary
are
provided
Fuel
fed
from
the
fuel
pump
flows
through
the
filter
and
needle
valve
into
the
float
chamber
A
constant
fuel
level
is
maintained
by
the
float
and
needle
valve
Because
of
the
inner
air
vent
type
float
chamber
ventilation
fuel
con
sumption
is
not
affected
by
dirt
ac
cumulated
in
the
air
cleaner
Ignition
switch
Q
1
T
Battery
niT
EC
3
Fig
EF
25
Anti
dieseling
Solenoid
Valve
The
needle
valve
includes
special
hard
steel
ball
and
wiD
not
wear
for
all
its
considerably
long
use
Besides
the
insertion
of
a
spring
will
prevent
the
flooding
at
rough
road
running
THROTTLE
OPENER
CONTROL
SYSTEM
T
O
C
S
Except
FU
model
The
function
of
the
throttle
opener
is
to
open
the
throttle
valve
of
the
carburetor
slightly
while
the
car
is
in
EF
10
deceleration
During
deceleration
the
manifold
vacuum
rises
and
the
quan
tity
of
mixture
in
the
engine
is
not
suffICient
for
normal
combustion
to
continue
4
consequently
a
great
amount
of
unburned
HC
is
emitted
Carburetors
equipped
with
the
throttle
opener
supply
the
engine
with
an
adequate
charge
of
combustible
mixture
to
maintain
proper
combus
tion
during
deceleration
resulting
in
a
dramatic
reduction
in
HC
emission
The
system
for
the
manual
trans
mission
model
consists
of
servo
dia
phragm
vlicuum
control
valve
throttle
opener
solenoid
valve
spee
l
detecting
switch
and
amplifier
On
the
auto
matic
transmission
model
an
inhibitor
and
inhibitor
relay
are
used
in
place
of
speed
detecting
switch
and
amplifier
on
the
manual
transmission
model
An
altitude
corrector
fitted
to
vacuum
control
valve
serves
to
automatically
regulate
the
operating
pressure
in
the
system
with
variation
of
atmospheric
pressure
T
o
C
S
n
operatIon
At
the
moment
when
the
manifold
vacuum
increases
as
occurs
upon
de
celeration
the
vacuum
control
valve
opens
to
transfer
the
manifold
vacuum
to
the
servo
diaphragm
chamber
and
the
throttle
valve
of
the
carburetor
opens
slightly
Under
this
condition
a
proper
amount
of
fresh
air
is
sucked
into
the
combustion
chamber
As
the
result
complete
combustion
of
fuel
is
as
sisted
by
this
additional
air
and
the
amount
of
H
C
contained
in
exhaust
gases
is
dramatically
reduced
Throttle
Clpener
sol
nold
valve
operation
Manual
transmission
models
The
throttle
opener
solenoid
valve
is
controlled
by
a
speed
detecting
switch
which
is
actuated
by
the
speed
ometer
needle
As
the
car
sp
ed
falls
below
16
km
h
10
MPH
this
switch
is
acti
vated
producing
a
signal
The
signal
is
led
to
the
amplifier
so
that
the
signal
can
be
amplified
to
a
degree
large
enough
to
actuate
the
throttle
opener
solenoid
valve
The
throttle
opener
solenoid
valve
is
actuated
and
the
servo
diaphragm
chamber
is
opened
to
the
atmosphere
In
this
case
the
seIVo
diaphragm
does
not
opera
te
Engine
Fuel
Automatic
transmission
models
As
long
as
the
shift
lever
is
in
the
N
or
p
position
the
inhibitor
switch
on
the
transmission
is
turned
on
and
the
throttle
opener
solenoid
valve
is
actuated
Under
this
condition
the
seIVo
diaphragm
does
not
operate
because
of
the
same
reason
as
men
tioned
for
the
manual
transmission
model
ON
Car
peed
betow
t6
km
h
to
mph
OFF
Car
peed
above
16
km
h
to
mph
To
intake
manifold
j
lJl
11
1
ti
i
ljn
L
o
1
Servo
diaphragm
2
Vacuum
control
valve
3
Altitude
corrector
4
Throttle
opener
solenoid
valve
5
Inhibitor
switch
N
p
ON
for
automatic
transmission
6
Speed
detecting
switch
below
10
MPH
ON
for
manual
transmission
7
Amplifier
8
Ignition
switch
9
Primary
throttle
valve
Note
FUEL
SHUT
OFF
SYSTEM
The
fuel
shut
off
system
is
to
shut
off
the
fuel
during
deceleration
there
by
reducing
fuel
consumption
This
system
also
helps
prevent
a
tempera
ture
rise
in
the
catalytic
converter
during
long
periods
of
deceleration
The
major
parts
of
the
system
are
an
anti
dieseling
solenoid
a
neutral
detecting
switch
a
throttle
valve
switch
and
an
engine
revolution
switch
e
1
l
6
I
I
I
I
I
I
I
I
I
l
L
I
Broken
tine
applies
only
to
Automatic
Transmission
7
Anti
dieseling
solenoid
Electric
current
OFF
ON
valve
I
I
h
L
Battery
I
Neutral
detecting
switch
l
2
Throttle
valve
switch
3
Engine
revolution
switch
4
Transistor
ignition
unit
o
Ignition
switch
EF105A
Fig
EF
26
Throttle
Opener
System
ill
Ignition
coil
U
EF846
Fig
EF
27
Anti
dieseling
Solenoid
Valve
EF
11
Fuel
shut
oH
s
stein
operation
During
deceleration
when
the
en
gine
speed
is
above
a
certain
level
the
anti
dieseling
solenoid
valve
of
the
carburetor
closes
so
that
the
fuel
is
shut
off
When
engine
speed
falls
below
a
certain
level
the
anti
dieseling
solenoid
vaJv
oP
lS
so
that
the
f
el
flows
However
if
the
engine
speed
is
below
the
designated
level
even
during
deceleration
the
fuel
shut
off
system
does
not
operate
When
the
shift
lever
is
in
neutral
the
fuel
shut
off
system
does
not
operate
The
functions
of
each
part
of
this
system
are
as
follows
I
Engine
revolution
switch
The
engine
revolution
switch
turns
off
when
the
engine
revolution
is
above
2
100
rpm
and
turns
on
when
the
engine
revolution
falls
below
1
650
rpm
This
switch
is
actuated
hy
a
pulse
of
the
ignition
system
This
switch
is
located
on
the
right
hand
dash
side
panel
in
the
passenger
compartment
as
shown
in
the
follow
ing
figure
Engine
Fuel
I
Fig
EF
28
Location
of
Engine
Revolution
Switch
2
Neutral
detecting
switch
The
neutral
detecting
switch
turns
on
in
neutral
and
turns
off
in
other
shift
lever
positions
h
1
Neutral
detecting
switch
2
Revenelamp
switch
3
Top
detectim
switch
EC275
3
Throttle
valve
switch
The
throttle
valve
switch
is
installed
on
the
carburetor
It
turns
off
when
the
throttle
valve
is
closed
and
turns
on
when
the
throttle
valve
is
open
The
opening
position
of
the
throt
tle
valve
switch
is
calibrated
in
engine
rpm
when
the
engine
is
revved
up
under
no
load
The
switch
turns
on
when
the
engine
revolution
is
above
1
150
rpm
and
turns
off
when
the
engine
revolu
tion
is
below
1
000
rpm
1
Micro
switch
2
Connector
3
Adjusting
screw
EF848
Fig
EF
30
Location
of
Throttle
Valve
Switch
Fuel
shut
off
Anti
dieseling
Engine
revolution
Throttle
valve
opening
Shift
lever
position
system
solenoid
valve
Activated
Closed
Except
neutral
OFF
Closed
OFF
Neutral
ON
High
OFF
Except
neutral
OFF
Open
ON
Inactivated
Open
Neutral
ON
Closed
OFF
Excep
t
neutral
O
F
Low
ON
Neutral
ON
Except
neutral
OFF
Open
ON
Neutral
ON
Continuity
of
switch
Fig
EF
29
Locotion
of
Neutral
Detecting
Switch
EF
12
CHOKEUNLOADER
I
Close
choke
valve
completely
2
Hold
choke
valve
by
stretching
a
rubber
band
between
choke
shaft
lever
and
stationary
part
of
carllUretor
3
Pull
throttle
lever
until
it
com
pletely
opens
4
Under
this
condition
adjust
clear
ance
e
See
illustration
between
choke
valve
and
carburetor
body
by
bending
unloader
tongue
See
Fig
EF
37
Clearance
C
All
modelS
ex
pt
F
U
model
2
36
mm
0
0929
in
FU
model
2
17
mm
0
0854
in
Note
Make
sure
that
throttle
valve
opensfuDy
when
carburetor
is
mounted
on
car
If
throttle
valve
fails
to
open
fully
unloader
becomes
inoperative
re
suiting
in
poor
acceleration
after
engine
is
started
AUTOMATIC
CHOKE
HEATE
IRCUIT
Checking
heater
circuit
with
function
connector
CAUTION
00
not
attach
test
leads
of
8
circuit
tester
to
those
other
than
designated
I
With
engine
not
running
check
for
continuity
between
A
and
B
If
continuity
exists
heater
is
fune
tioning
properly
If
continuity
does
not
exist
check
for
discon
nected
connector
or
open
P
T
C
heater
circuit
2
With
engine
running
at
idle
check
for
presence
of
voltage
across
A
and
B
If
voltmeter
reading
is
12
volts
heater
circuit
is
functioning
proper
ly
If
voltmeter
reading
is
zero
check
for
disconnected
connector
open
circuit
or
faulty
automatic
choke
relay
3
Replace
faulty
parts
Engine
Fuel
c
i
CD
1
Rubber
band
2
Unloa
er
tongue
3
Choke
vaJve
f
rC
EC150
Fig
EF
37
Adjusting
Choke
Unloader
SJ
v
1
Ignition
switch
2
Automatic
choke
relay
Engine
stop
ON
Engine
start
OFF
3
Automatic
choke
heater
4
Function
test
connector
5
L
terminal
of
alternator
EF
16
Fig
EF
38
EF433A
Checking
Automatic
Choke
Heater
Circuit
with
Function
Teat
Connector
Engine
Fuel
Upon
completion
of
adjustment
make
sure
that
link
system
opera
tes
smoothly
It
is
necessary
to
remove
Carburetor
from
engine
in
adjusting
this
accelera
tor
pump
stroke
limiter
1
Remove
carburetor
from
engine
2
Insert
a
l
l
to
I
S
mm
0
043
to
0
059
in
feeler
gauge
a
piece
of
round
stock
of
proper
thickness
is
best
betwee
l
primary
ca
buretor
throat
and
throtile
valve
ACCELERATOR
PUMP
STROKE
LIMITER
In
rmal
service
operation
this
limiter
should
not
be
removed
or
bent
In
J
0
ID
@
l
1IJl
J
J
00
I
f
oj
G
1
3
IO
2
mm
0
051
IO
004
in
Fig
EF
44
AdjlUting
Acce
rator
Pump
Stroke
Limiter
1
Primary
carburetor
throat
2
Throttle
valve
3
Lever
4
Limiter
5
Piston
6
Pin
7
Feeler
gauge
E
F048A
3
With
throttle
valve
held
open
properly
by
feeler
gauge
check
that
lever
barely
contacts
pin
If
lever
and
pin
are
not
in
contact
bend
limiter
until
proper
contact
is
made
OZ
00
A
fID
1
S
@
4
1
Full
travel
of
lever
f
EF049A
A
1
Lever
2
Correct
contact
area
3
Limiter
4
Pin
5
Pistgn
6
Correct
cont
ct
area
7
Lever
8
Limiter
9
Pin
10
Piston
Fig
EF
45
Stroke
Limiter
DASH
POT
I
Idling
speed
of
engine
and
mix
ture
must
be
well
tuned
up
and
engine
sufficiently
warm
2
Turn
throttle
valve
by
hand
and
read
engine
speed
when
dash
pot
just
toucnes
stopper
lever
3
Adjust
position
of
dash
pot
by
tuming
nut
until
engine
speed
is
in
the
specified
range
California
models
Non
Califomia
models
Automatic
transmission
1
900
to
2
100
1
900
to
2
100
Manual
transmission
1
900
tp
2
100
2
300
to
2
500
FU
model
1
900
to
2
100
EF
t8
1
Lock
nut
2
Dash
pot
E
F730
F
ig
EF
4
Ll
dj
ting
h
P
ot
4
Tighten
lock
nuts
5
Make
sure
that
engine
speed
drops
smoothly
from
2
000
to
1
000
rpm
in
about
three
seconds
ACCELERATING
PUMP
I
Visually
inspect
accelerating
pump
cover
for
any
sign
of
fuel
leaks
2
If
fuel
leaks
are
found
check
gasket
and
replace
if
necessary
3
Turn
throttle
valve
by
hand
make
sure
fuel
is
injected
through
injector
nozzle
Note
To
check
or
fuel
injection
peep
into
nozzle
rom
upper
side
while
directing
flashlight
beam
to
ward
primary
barrel
ANTI
DIESELING
SOLENOID
VALVI
Start
the
engine
and
keep
at
idling
speed
Disconnect
the
lead
w
e
for
the
anti
dieseling
solenoid
at
the
connec
tor
If
the
engine
does
not
stop
when
the
lead
wire
is
disconnected
the
solenoid
is
stuck
Reconnect
the
lead
wire
and
start
the
engine
Then
turn
off
the
ignition
switch
If
the
engine
does
not
stop
when
the
ignition
switch
is
turned
off
this
indicates
that
the
striking
solenoid
valve
is
stuck
or
short
circuited
If
the
harness
i
in
good
condition
replace
the
solenoid
valve
as
a
unit
1
Ignition
switch
2
Amplifier
3
Speed
switch
Note
a
Tightening
torque
is
1
8
to
2
2
kg
m
13
to
16
ft
Ib
b
After
replacement
start
engine
and
check
to
be
sure
that
fuel
is
not
leaking
and
that
anti
dieseling
sole
noid
i
in
good
condition
EFOSOA
Fig
EF47
Checking
Anti
dieaeling
Solenoid
l
SJ
Engine
Fuel
THROTTLE
OPENER
CONTROL
SYSTEM
When
idling
speed
is
too
high
and
does
not
drop
to
idling
speed
the
throttle
opener
control
system
should
be
checked
Manual
transmission
models
I
Check
for
continuity
between
A
and
8
terminals
specified
in
function
check
connector
with
ignition
switch
OFF
If
continuity
does
not
exist
sole
noid
may
be
faulty
Replace
throttle
opener
control
valve
assembly
e
1J
3
o
0
5
4
Solenoid
5
F
nction
check
connector
EF434A
Fig
EF
48
Circuit
Diagram
for
Throttle
Opener
Control
System
MIT
2
Turn
on
ignition
switch
and
check
voltage
across
terminals
A
and
8
l2V
battery
voltage
should
appear
in
this
step
If
not
check
fuse
or
amplifier
3
Keep
ignition
switch
ON
remove
speedometer
cable
from
combination
meter
Then
spin
speedometer
in
com
bination
meter
with
fingers
and
con
firm
that
the
speedometer
pointer
indicates
more
than
16
km
h
10
MPH
temporarily
Voltage
between
A
and
8
terminals
should
be
chang
ed
as
follows
More
than
10
miles
OV
Less
than
10
miles
12V
If
not
amplifier
or
speed
detecting
switch
may
be
faulty
replace
parts
with
new
ones
Automatic
transmission
models
I
Check
for
continuity
between
A
and
8
terminals
specified
in
function
check
connector
with
ignition
switch
OFF
EF
19
If
continuity
does
not
exist
sole
noid
may
be
faulty
Replace
throttle
opener
control
valve
assembly
If
t
r
If
I
Inhibitor
switch
N
p
ON
2
Solenoid
3
Function
check
connector
EF43SA
Fig
EF
49
Circuit
Diagram
for
Throttle
Opener
Control
System
AfT
2
Turn
ignition
switch
ON
check
voltage
across
A
and
8
terminals
Voltage
between
two
terminals
should
be
changed
as
follows
If
not
replace
inhibitor
switch
N
or
p
position
OV
Other
than
N
and
p
position
l2V
THROTTLE
OPENER
OPERATING
PRESSURE
I
Remove
harness
of
solenoid
valve
1
Servo
diaphragm
4
Stopper
2
Bracket
5
Link
3
Lock
nut
6
Carburetor
EF732
Fig
EF
56
Adjusting
Seroo
Diaphragm
Adjwting
Screw
FUEL
SHUT
OFF
SYSTEM
Precautions
a
Before
checking
make
sure
engine
is
warmed
up
and
choke
wive
is
fully
open
b
On
air
conditioner
equipped
mod
els
turn
off
air
conditioner
switch
in
steps
I
through
12
c
Keep
clutch
pedal
held
down
with
your
foot
while
depressing
accele
g
f
J
1
Engine
Fuel
rator
pedllI
when
shift
leVer
ISm
any
position
other
than
neutral
Otherwise
car
will
surge
forward
abruptly
Note
Do
not
attach
test
leads
of
a
circuit
tester
to
terminals
other
than
those
designated
Run
engine
at
idling
speed
2
Disconnect
anti
dieseling
solenoid
valve
connector
and
make
sure
that
engine
stops
If
not
replace
anti
dieseling
solenoid
valve
assembly
EF856
Fig
EF
57
Checking
Function
of
Anti
die
eling
Solenoid
Valve
31
A
t
CID
@
V
II
l
To
distributor
T
n
l1on
coon
o
1
Ignition
switch
2
Fuse
3
Anti
dieseling
solenoid
4
Neu
tral
detecting
switch
5
Throttle
valve
swltch
6
Engine
revolution
switch
7
Transistor
ignition
unit
8
Function
test
connector
Fig
EF
58
Checking
Fuel
Shut
off
System
Operation
with
Function
Test
Connector
EF436A
EF
22
3
Conilect
anti
ieselingsolenoid
valve
connector
4
Restart
engine
5
Connect
circuit
tester
as
shown
in
Fig
EF
S8
6
Depress
clutch
pedal
and
shift
gears
into
5th
position
7
Depressing
clutch
pedal
increase
engine
speed
to
about
3
000
rpm
by
depressing
accelerator
pedal
Then
quickly
close
throttle
wIve
by
re
leasing
accelerator
pedal
8
At
this
time
check
for
presence
of
voltage
across
A
and
B
I
If
voltmeter
reading
i
ero
dur
ing
acceleration
and
is
12V
during
deceleration
fuel
shut
off
system
is
functioning
2
If
voltmeter
reading
is
zero
or
l2V
in
both
engine
operations
fuel
shut
off
system
is
malfunctioning
In
any
case
continue
with
the
following
items
9
Shift
lever
to
neutral
then
in
crease
engine
speed
and
quickly
close
throttle
valve
If
voltmeter
reading
is
zero
in
both
engine
operations
and
results
of
test
i
tern
8
are
correct
neutral
detecting
switch
is
functioning
properly
If
not
check
neutral
detecting
switch
harness
and
connections
Replace
if
necessary
10
Turn
off
ignition
switch
II
Disconnect
throttle
valve
switch
connector
and
connect
circuit
tester
to
throttle
valve
switch
connector
12
Run
engine
under
no
load
In
crease
engine
speed
slowly
and
make
sure
engine
speed
is
within
the
speci
fied
range
when
throttle
valve
switch
is
turned
on
Then
decrease
engine
speed
slowly
and
make
sure
engine
speed
is
within
the
specified
range
when
throttle
valve
switch
is
turned
off
If
not
adjust
throttle
valve
switch
13
In
air
conditioner
equipped
models
proceed
as
follows
I
Check
F
l
C
D
rpm
and
correct
if
necessary
2
With
air
conditioner
in
ON
F
l
C
D
is
actuated
increase
engine
speed
slowly
then
decrease
it
And
make
sure
throttle
valve
operates
Click
sOund
is
heard
or
continuity
turns
to
OFF
when
engine
speed
decreases
to
idling