Page 534 of 548
Air
Conditioning
BLOWER
MOTOR
DIAGNOSES
I
Blower
motor
inoperative
I
Check
20
ampere
fuse
in
air
conditioner
harness
Fuse
blown
Fuse
OK
Locate
short
circuited
spot
and
repair
or
replace
faulty
parts
Ground
one
of
lead
wires
Black
blue
3
speed
Black
white
2
speed
Black
yellow
l
speed
1eading
to
fan
switch
Blower
runs
Blower
does
not
run
Check
ground
circuit
and
lead
wire
con
oeetion
When
no
problem
is
found
replace
blower
switch
Ground
black
wire
of
blower
motor
i
Blower
runs
Blower
does
not
run
Check
resistor
for
connection
When
no
problem
is
found
replace
resistor
Connect
12
volt
test
light
to
white
wire
leading
to
blower
motor
Light
ON
Light
OFF
Check
lead
wire
for
connection
When
no
problem
is
found
replace
blower
motor
Check
for
presence
of
voltage
at
main
relay
No
Yes
Check
for
presence
of
voltage
at
air
conditioner
harness
Check
lead
wire
for
connection
When
no
problem
is
found
replace
relay
AC
33
Page 536 of 548

Air
Conditioning
COMPRESSOR
CLUTCH
DIAGNOSES
Compressor
clutch
is
not
engaged
Check
20
arnpere
fuse
in
air
conditioner
harness
Fuse
blown
Fuse
OK
Locate
short
circuited
spot
and
repair
or
replace
damaged
parts
Connect
12
volt
test
light
to
compressor
clutch
lead
wire
Ground
the
other
end
of
test
light
Set
air
control
lever
to
A
C
posi
tion
Light
ON
Light
OFF
I
Check
low
pressure
switch
for
continuity
L
H
drive
only
Check
lead
wire
and
ground
wire
of
compres
sor
clutch
for
connection
When
there
is
nothing
wrong
with
them
replace
compressor
clutch
No
I
Yes
Measure
pressure
in
system
If
there
is
a
leak
service
system
If
pressure
is
normal
check
low
pressure
switch
as
a
part
reo
place
if
necessary
Connect
12
volt
test
light
to
terminal
of
blue
green
wire
leading
to
thermostat
Ground
the
other
end
of
test
light
Light
ON
Light
OFF
Check
ground
circuit
and
make
sure
of
proper
connection
Further
check
lead
wire
connection
and
when
no
problem
is
found
replace
air
conditioner
harness
or
main
harness
Connect
12
volt
test
light
to
blue
white
wire
of
microswitch
Ground
the
other
end
of
test
light
I
Light
ON
I
Light
OFF
I
Check
lead
wire
connection
When
no
problem
is
found
replace
thermostat
Check
for
current
flow
in
lead
wire
to
main
relay
Yes
I
I
No
Check
lead
wire
for
connection
When
no
problem
is
found
replace
microswitch
or
main
relay
Check
power
supply
AC
35
Page 537 of 548
v
Air
Conditioning
VACUUM
SYSTEM
DIAGNOSES
FAST
IDLE
CONTROL
DEVICE
F
I
C
O
does
not
operate
Disconnect
vacuum
hose
from
fast
idle
actuator
and
connect
vacuum
tester
light
ON
Light
OFF
Replace
actuator
Disconnect
magnet
valve
hose
at
intake
mani
fold
side
and
connect
vacuum
tester
to
the
open
end
of
the
hose
and
magnet
valve
light
ON
I
light
OFF
Connect
12
volt
test
light
between
magnet
valve
lead
wires
Check
vacuum
connector
and
hose
If
hose
or
connectors
are
damaged
replace
it
light
ON
light
OFF
Replace
magnet
valve
Inspect
circuit
of
magnet
valve
Refer
to
Compressor
Clutch
Diagnoses
Note
Vacuum
lester
Tester
Iighl
keeps
OFF
unless
normal
wcuum
level
exists
in
each
check
point
AC
36
Page 538 of 548

PERFORMANCE
TEST
DIAGNOSES
Of
various
conditions
caused
to
the
air
conditioning
system
the
character
istics
revealed
on
manifold
gauge
read
ing
are
shown
in
the
following
Condition
Air
Conditioning
As
to
the
method
of
a
perfonnance
test
refer
to
the
item
of
Perfonnance
Test
Note
In
the
following
table
the
portion
smeared
with
ink
on
each
I
INSUFFICIENT
REFRIGERANT
CHARGE
I
I
@
@
08A
I
ALMOST
NO
REFRIGERANT
i
@
@
AC209A
I
FAULTY
EXPANSION
VALVE
I
I
@
@
AC210A
Insufficient
cooling
Bubbles
appear
in
sight
glass
Probable
cause
Refrigerant
is
small
or
leaking
a
little
No
cooling
action
Serious
refrigerant
leak
In
sight
glass
appear
a
lot
of
bubbles
or
something
like
mist
Slight
cooling
Sweating
or
frosted
expan
sion
valve
inlet
AC37
Expansion
valve
restricts
refrigerant
flow
Expansion
valve
is
clog
ged
Expansion
valve
is
in
operative
Valve
stuck
closed
Thermal
bulb
has
lost
charge
gauge
scale
indicates
a
range
based
on
the
assumption
that
the
air
conditioning
system
is
in
good
order
Corrective
action
I
Leak
test
2
Repair
leak
3
Charge
system
Note
Evacuate
8S
neces
sary
and
recharge
sys
tem
Stop
rompressor
immedi
ately
I
Leak
test
2
Discharge
system
3
Repair
leak
s
4
Replace
receiver
drier
if
necessary
5
Check
oilleve
6
Evacuate
and
recharge
system
If
valve
inlet
reveals
sweat
or
frost
I
Discharge
system
2
Remove
valve
and
clean
it
Replace
it
if
neces
sary
3
Evacuate
system
4
Charge
system
If
valve
does
not
operate
I
Discharge
system
2
Replace
valve
3
Evacuate
and
charge
system
Page 546 of 548

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Page 547 of 548

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The
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