1977 DATSUN PICK-UP dimensions

2
The
allowable
maximum

out
of

round
of
brake
drum
is
0
02

mm

0

0008
in

Re

condition
or

replace
brake
drum

if

specified
limit
is
exceeded

3

Measure
for

tapered
brake
drum

If

specified
limit
of
0

02
mm
0

0008

in
is

exceeded
as
measured
at

a

position
where
the
distance
of
4S
mm

177
in
is

kept
away
from
inlet

re
condition
or

replace
brake
drum

4

Contact
surface
with
which

linings
come
into

contact
should
be

finished
to

such
an
extent
that
it
is

ground
by
a
No
120
to
150
sand

paper

S

Using
a
drum

racer
finish
brake

drum

by
machining
if
it

shows

any

sign
of
score
marks

partial
wear
or

stepped
wear
on
its
contact
surface

Note
After
brake
drum
is

completely

re
conditioned
or
renewed
check

drum
and
shoes
for

proper
contact

pattern

Brake

assembly

I
When
brake
shoe

linings
are

cracked

incompletely
seated
uneven

Iy
worn

andlor
deteriorated
due
to

excessive

heating
or
soiled
with

oil

grease
and
brake
fluid

replace

2

Replace
linings
if
the
thickness
is

worn
down
to
less
than
1
0
mm
0
039

in

Note

When
brake
shoe

lining
is
in

stalled

grind
brake
shoe

lining
face

to
diameter

equal
to
that
of
brake

drum

lining
dimension

Width
x
Thickness
x

Length

4S
x

4
S
x

244
mm

1
77
x
0

177
x

9
61
in

3

Check

adjuster
for
smooth

oper

ation

4

Replace
shoe
return

springs
which

are
broken
or

fatigued
Brake

System

Standard
dimensions
of
shoe

springs

Free

length
Dia

of

spring
No
of
Installed

Item

lengthlload

mOl

in
mOl
in

coils

mm

kg
in
lb

Upper
136
5

2
0
0

079
37
IS9
S
14

to
16

S

37
6
28
31

to
3S

Lower
134
S

2
3
0
091
35
IS9
5
21

to
23

5
30
6
28
46
to

Sl

After
shoe
83
2

1
4
O
OSS
27
S
99
4

to
S

3
28
3

90
9
to
II

Wheel

cylinder

I

Replace

any
cylinder
or

piston

which
is
scratched
scored
or
worn
on

its

sliding
contact
surface

2

Replace
worn

parts
if

piston
to

cylinder
clearance
is

beyond
O
IS
mm

0
OOS9
in

Wheel

cylinder
inner
diameter

19
0S
mOl

Y
in

3

Replace
piston
cup
which
is

worn

or
otherwise

damaged

4

Replace
if

contacting
face
of

cyl

inder
and
shoe
is
worn

locally
or
in

step

S

Replace

damaged
dust
cover

fatigued
piston
spring
or

faulty

threaded

parts

6

Replace
tube
connector
which
is

worn
on
its

threaded

portion

INSTALLATION

Install
front
brake
in
the

reverse

sequence
of
removal

paying
particular

attention
to
the

following
instructions

I

When

assembling
adjuster
assem

bly

apply
brake

grease
to

adjuster

housing
bore

adjuster
wheel
and
ad

juster
screw

When
installing
adjuster

assembly

to
brake
disc

apply
brake

grease
to

disc

adjuster
and

retaining
spring
slid

ing
surfaces

to
slide

adjuster
smoothly

Measure

adjuster
sliding
resistance

Adjust
by
adjuster
shim
when

sliding

resistance
is

in
rrect

BR
ll
Adjuster
sliding
resistance

S
to

12

kg
II
to
261b

2

When

installing
wheel

cylinder
be

sure
to
secure
the

cylinder
with
R

mark

to
right
hand
disc
and
the
one

with
L
mark
to

left
hand
disc

Otherwise
brake
hoses

may
interfere

with
other

adjacent
parts
As

to
the

connecting
instructions

of
brake
hose

no
twist
or

contact
is
existed
on

brake

hose

referring
the

related

topic
Brake

line

Tightening

torque

Wheel

cylinder

SA
to

6
6

kg
m

39
to
48
ft

lb

Connector
bolt

1
9
to
2
5

kg
m

14
to
18
ft
Ib

Brake
hose

1
7
to
2

0

kg
m

12
to
14
ft
lb

Air
bleeder

0
7

to
0
9

kg
m

5
to
7
ft

Ib

Brake
disc

4
2

to
S
O

kg
m

30

to
36
ft
lb

3

Before
installing
brake
shoe
as

semblies

apply
brake

grease
to
wheel

cylinder
and

adjuster
brake
shoe
in

stalling
grooves
and
brake
disc
and

brake
shoe

assembly
contact
faces

two

places
Exercise

care
not
to

allow

grease
to

come
into
contact
with

linings
and

adjuster

DISASSEMBLY
AND

ASSEMBLY

Wheel

cylinder

Remove
dust
cover
and

pull
out

piston
head
and

piston
assembly

Refer
to
Wheel

Cylinder
of

Front

Brake

CD

l
ID

345

0

1
Dust

cover

2

Piston
head

3
Piston

4

Piston
Cll

p

5

Wheel

cylinder

housing

6

Bleeder

cap

7

Bleeder
screw

8

Connector

9
Washer

10
Connector
bolt
BR318

Fig
BR
22

Rear
wheel

cylinder

INSPECTION

Brake
drum

Check
brake

drum
in

the
same

manner
as

outlined
in
the
Front
Brake

Drum

Brake

assembly

I
When

brake
shoe

linings
are

cracked

incompletely
seated
uneven

ly
worn
andlor
deteriorated
due
to

excessive

heating
or

soiled
with
oil

grease
and
brake
fluid

replace

2

Replace

linings
if
the
thickness
is

WOol
down

to
less
than

1
0
rom
0
039

in

Note
When
brake

shoe

lining
is
in

stalled

grind
brake

shoe

lining
face

to
diameter

equal
10

lha
I

of
brake

drom

Lining
dimemion

Width
x
Thickness
x

Length

4S

x
4

5
x
244

rom

1
77
x
0
177
x
9
61
in
Brake

System

3
Check

adjuster
for
smooth

oper

ation
4

Replace
shoe
return

springs
which

are

broken
or

fatigued

Standard
dimensions

of
shoe

springs

Dia
of

spring
No

of
Installed

Free

length

lengthlload
Item

mOl
in

mOl
in

coils

mmlkg
in
lb

175

2

0
0
079
32
5
184
11
to
13

Upper

6
89

7
24
24
to
29

158

2
3

0

091
30
176
18

to
20

Lower

6
22

6
93
40
to
44

83
2

1
4
0
055

27
5
99
4

to
S

After
shoe

3
276

3

90
9

to

II

20
5

1

6
0
063
3
5
12
3

S
to
4
5

AntiratUe

0
807

0
47
8
to
9
9

Wheel

cylinder

I

Replace
any
cylinder
or

piston

which
is

scratched
scored
or
worn
on

its

sliding
contact
surface

2

Replace
worn

parts
if

piston
to

cylinder
clearance
is

beyond
O
IS

rom

0

00S9
in

Wheel

cylinder
inner

diameter

19

0S
rom

Xin

3

Replace
piston
cup
which

is
worn

or

damaged

4

Replace
if

contacting
face
of

cyl

inder

and
shoe

is
worn

locally
or
in

step

5

Replace
damaged
dust

cover

fatigued
piston
spring
or

faulty

threaded

parts

6

Replace
tube
connector
which
is

worn
on
its
threaded

portion

INSTALLATION

Install
rear

brake
in

the
reverse

sequence
of
removal

paying
particular

attention

to
the

following
instructions

I

Rear

adjuster
assembly
is

the

same
as
front
Refer
to
the

paragraph

covering
Front
Brake
Installation

Adjuster
sliding
resistance

S
to
12

kg
II
to
261b

BR
13
2

When

assembling
toggle
lever

and

after
brake
shoe

assembly

adjust
clear

ance
between

toggle
lever
and

after

brake
shoe

assembly
to
0
to
0
3
mOl
0

to
0

012
in
with

a

properly
selected

toggle
pin
washer

Toggle

pin
washer

No

Thickness
rom
in

I
2
0
0
079

2
2
3
0
091

3
2

6
0
102

4
2
9
0
114

S

3
2
0
126

3

Before
installing
brake
shoe

as

semblies

apply
brake

grease
to
the

following

places

1
Brake
shoe

installing
grooves
of

adjuster
and
wheel

cylinder

2
Extension
link

installing
grooves

3
Lower
surface
of

spring
seat

4

Contact
surfaces
between
brake

disc
and
brake
shoe

assembly
six

places

At
this
time

be
sure
not
to
coat

brake

grease
to
brake

linings

Body
Frame

LONG
WHEELBASE
MODEL

In
4
l1

1

873
8

Ir
mrn

0

IN

bi

1
b

v
p
v
M

r
y
M

t

c
I

f

G

0
v

D
c

IS

S

t

I

y
r
M
J

1
0
10

9

V
raj
p

N

78

1

085

42

72
1
350

Ii

I

1

20
63

d3
1

U

n
L
II

t

I
T

r
r

J

M

o

C

M

o
e
I
I

o

M

0

So

I

I

Fig
BF
2

Underbody
dimensions
Long
wheelbase
BF0268

DELUXE
CAB

17

1

C

y
0
l

r
r

M
2
V

d

J

JSO

r

S

1

085

42

72

I

I
I
li4

1
069
4

42
10
942
5

37
11

284

11
18
Jr
t
r

iO

u
b
P

tl
b

c

N
0

l

f

t
0

M

00
I
0

0

0
o

1
00
N

It

1
b

t
8Qa

3
o

OS

A

b
U

n

j

1

007
39
65

1

11
61

1

M

o
bu
c
r

I
T

I

I

M

8

R
It
o

BF
3
Fig
BR

3
Underbody
dimensiom

Delu
Cab
BF027B

Body
Electrical

System

WINDSHIELD
WIPER
AND
WASHER

REMOVAL
AND
INSTALLATION

Wiper
linkage

I

Remove
wiper
blade
and

arm

assembly
from

pivot

2
Remove
cowl

top
grille
See
Sec

tion
BF

3
Remove
two

flange
nuts

retaining

pivot
wiper
linka
e

to
cowl

top

4
Remove

stop
ring
that
retains

connecting
rod
to

wiper
motor
arm

5
Remove

wiper
motor

linkage
as

sembly

6
Install

wiper
motor

linkage
in
the

reverse

sequence
of
removal

Fig
BE
34

Removing
wiper
linkage

7
Install

wiper
arm
and
blade

assembly
in

correct

sweeping
angle

See

Figure
BE
35
for
correct

installing

dimensions

JC

I

i
25
mm
0

984
in
r

BE862A

Fig
BE
35

Wip
J

arm
irutallation
1

Windshield

wiper
blade

2
Windihield

wiper
arm

3

Wiper
motor

4

Wiper
motor
bracket

5

Connecting
rod

6
Pivot

BE685B

Fig
BE
33
Wind
hield

wiper

Wiper
motor

I
Remove

cowl

top
grille

3
Remove

stop
ring
that
connects

wiper
motor
arm
to

connecting
rod

3
From
under

instrument

panel

disconnect

wiper
motor
harness
at

connector
on

wiper
motor

body

4

Remove
three

retaining
screws

and

pull
out

wiper
motor
forward

5
Install

wiper
motor
in

the
reverse

sequence
of
removal

Fig
BE

36

Wiper
and
washer
switch

1
Press
in
switch
knob
turn
it

counterclockwise
and

pull
it
out
of

switch

2
Unscrew
escutcheon
and
remove

escutcheon
and

spacer

3
Reach

up
from
underneath
instru

ment

panel
disconnect

wiper
switch

multiple
connector
from
instrument

harness

wiring
assembly
and
remove

spacer
and
switch

4
Install

new
switch
in

the
reverse

sequence
of
removal

BE

23
Washer

pump

The
washer

pump
and
washer
fluid

tank
are

integral

parts
and
are
serviced

as
an

assembly

Caution
for
windshield
waBher

operation

I
Be
sure
to
use

only

washing
solu

tion

Never

use
mix

powder
soap
or

detergent
with
solution

2
Do

not

operate
windshield
washer

continuously
more
than
30

seconds
or

without
washer
fluid
This
often

causes

improper
windshield
washer

operation
Normally
windshield
wash

er
should
be

operated
10

seconds
or

less
at
one
time

I

Disconnect
two
washer

pump

lead
wires

at
connectors

2
Remove

hose
from
washer

pump

and
drain

washer
fluid

3

Pull
out
washer
tank
and
motor

assembly
from
tank
bracket

4
Install
washer
tank

and
motor

assembly
in
the

reverse

sequence
of

removal

Washer
nozzele

Access
for
washer
nozzle
removal
is

obtained

by
disconnecting
vinyl
tube

and

removing
washer
nozzle

retaining

screw
from
cowl

top

When
washer
nozzle
is
installed
or

when
washer
fluid
is

not

sprayed

properly
adjust
nozzle
direction
by

bending
nozzle
tube
so
that
washer

fluid
is

sprayed
in

range
indicated
in

Figure
BE
37

450
450

j217
72

r

l
1772

Ii
L

1

00
Li
L

J

270

1

to
63
3
94

1

Unit
nun

in

BE863A

Fif
BE

37
Waaher
nozzle

adjuatment

INSPECTION

Wiper
motor

I

Disconnect

wiring
connector

from

wiper
motor

2

Connect
test
lead
between
B
ter

minal
on
motor
ide
and

battery
posi