Page 204 of 394
Downloaded from www.Manualslib.com manuals search engine FIVE-SPEED MANUAL GEARBOX
Tightening torques
(130 to 145 ft.lb)
II I lr II III
\/
2.8 da Nm
(20 l/2 ft.lb)
Filler plug and main plug 3.5 to 4 5 daNm ( 25 l/2 to 32 I/ 2 ft Ib )
Final drive casing assembly nuts ( dia -z 8 mm )
.,..._.,. 2.8 daNm ( 21) 11.2 ft.Ib )
Fianl drive casing assembly nuts ( dia l@ mm )
5 daNm ( 36 ft fb )
Selector shaft bush-nut _...... . . . . . .._...._...._...._..__................
11 to 12 daNm ( 79 l/2 to 87 ft.Ib )
Assembling the gearbox casings :
Sealing Smear the contact i?ces of the casings and the cover with sealing compound
Page 205 of 394
Downloaded from www.Manualslib.com manuals search engine 16
FIVE-SPEED MANUAL GEARBOX
( Adjustment shims )
L. 33-5
1.41 - 1.46 - 1.51-
1.56 - 1.61
.- 1.66-
R I
1.49-l .52-l .55-l .58
from 4.25 to 5.65
Page 206 of 394
Downloaded from www.Manualslib.com manuals search engine Op. MA. 330-00 17
FIVE-SPEED MANUAL GEARBOX
( gear sequence )
1 st gear
2nd gear
3rd gear
4th gear
5th gear
Reverse gear
Page 208 of 394
Downloaded from www.Manualslib.com manuals search engine DRIVE SHAFTS
OPERATION No MA. 372-00 : Cbaractcristics and sp
greased
I
E 0
U RIGHT-HAND-DRIVE SHAFT
L. 37-2
1 S ft.lb 1 65 ft.lb
1 I; CHARACTERISTICS
- 1 co,nstant velocity ball-joint at wheel end
i 1 tri-axe joint at gearbox end Y = 423 mm ( 4-q gearbox )
Y = 388 mm ( 5-sp. gearbox ) II. SPECIAL FEATURES
Lubrication :
--TOTAL MULTIS MS grease
Page 268 of 394
Downloaded from www.Manualslib.com manuals search engine d
m
.-
0
2
f Op. MA. 440-00
7 -
b) Steering governor :
It is situated on the front subframe, and mechanically driven ( cable ) by the final drive unit in the gearbox.
Ei A ”
VEHICLE STOPPED (engine running)
L.44-14b
I/ /II I Pressure
IL Towards
HP cam cylinder
VEHICLE IN MOTION
* Slide-valve A is linked in linear motion to lever B
- Fly-weights C, which rotate ( and fly towards under the effect of centrifugal force ) cause lever B to tilt.
=
L'nrioblc, position of slide-valve A, allows the pressure exerted on the cam cylinder piston to be varied.
NOTE In order to make possible the powered return function. the steerinq governor supplies a pressure
of 20 i-15 bars ( 290 +173 psi ) when the vehicle is stopped f 11
i/F /hc cwgir/e wt/t~iv.g i.
I
POWERED RETURN
The powered return is a combination of the two preceding functions, the variable feel function controlling the
power-operation function.
Page 329 of 394
Downloaded from www.Manualslib.com manuals search engine TORQUE CONVERTER ( I ‘/+(I -I
1 51-Rh
CIRCUIT DIAGRAM FOR CX CONVERTER
kd i- I I I c
I I Bc Bc
*
KEY
- Existinq leads G
- Converter
6
8
;a
Parallel connecto- Mr
0 Connector with
No. of ways i
Starter
01 ---
I Bc k l3i F;J
E Mr ,L H wheelarch
A m
I 1
EMr
to TB
Ve
P n
Ve +
1 - Battery
2 - Relay for electro-valves
3 - Ignition and starting contact
4 - Electra-valve controlling fast idle
5 - Electra-valve controlling clutch
6 - Gearbox switch housing
7 - Control relay for electric fan 8 - Thermal switch corrtrolling the electric fans
9 - Electric fan
10 - Relay controlling supplementary electric fan
11 - Supplementary electric fan
12 - Warning lamp for converter oil temperature
13 - Converter oil thermal switch
Page 332 of 394

Downloaded from www.Manualslib.com manuals search engine DESCRIPTION OF COMPONENTS
1.
Battery
2. Starter
3. Anti-theft switch ignition and starting
4. Safety relay for starting and controlling the clutch electro-valve f ~/lr,c,r/(,r J
5. Clutch electro-valve ( co,/, V~IO~ J
6. Control relay for idling speeds f W//I r,~/or J
relay energized engine idling speed
- relay not energized 1 fast idling speed
7. Switch housing on gearbox ( WJ,, c,~/(,v J
8. Fast idle control relay / ~i)-c o~r/i/ir~//i,l~ 1
relay energized contact open fast idle
9. (( PIERBURG )) electro-valve for fast idle
- energized engine idle
not energized fast idle
10. I6 Amp. fuse 11.
General control relay 12.
16 Amp fuse 13.
Air blower ( tr’n~r// or c-old ) 14.
3-speed blower control
15. Regulating thermostat ( ~i,.=ror,c/i/irrr,i,l~: i
16. Air-conditioning switch 17.
Pressure switch on de-watering tank f ni,-=( or~rli/irrr/i~~~c ) 18.
Compressor clutch f nifsc o//di/io~i/l~ i 19.
Control relay for L.H supplementary electric fan (21 ) ( ~il..r~l/di/io//il/~ )
20. Control relay for electric fan (21 ) (
coolir~g o/ rficJiNlor (I nlc,r )
21. Supplementary electric fan for condenser ( ~il.~rol/ni/i~~ll/i//~ ) and water radiator ( cooling: J
22. Control relay for R.H electric fan ( 24) ( tooli~!: J
23. Thermal switch on water radiator ( (r)olir~,r~ to~trol )
24. R.H. electric fan for gearbox oil radiator and coolant radiator
25. Converter oil temperature warning lamp ( CM, c~sl~r J
26. Thermal switch for converter oil ( COMWKI~B ) KEY TO WI RING HARNESSES
No Mark
: Standard circuit (no optional equipment ) TB :
Instrument panel
Circuit for optional (( Converter - air-conditioning )) - No mark
; Converter wiring on body-shell
- CM : Converter wiring on engine
Page 333 of 394

Downloaded from www.Manualslib.com manuals search engine WIRING DIAGRAM FOR ELECTRIC FAN AND AIR-CONDITIONING CONTROL
-- I’)‘(,
L64 4
41 1 1 Front harness
-
T
17
I KEY I
I I
I
Standard wiiinq I
I I
I I
I - Air-cond wiIinq, ‘- - - - - - - _-
1 i 1 1 1
/,/r/////,/,,,,/,//////~////~‘/‘~””’~”””””~””7”“““’
Earth on gearbox
Eart>, on front L H wheelarch 1.
Control relay for supplementary electric cooling fan
2. Control relay for air blower
3. Ambient temperature thermostat ( on evaporator )
4. Air-conditioning switch (on centre console )
5. High pressure switch ( on de-watering tank )
6. Electra-magnetic clutch for compressor
7. Control electro-valve for fast idle and re-cycling ram
( WEBER electro-valve )
8. Control relay for supplementary air-conditioning electric
9. Control relay for electric cooling fan 10.
Ignition coil 11.
Idle cut-off ( on carburettor ) .12.
Electric cooling fan
13. Thermal switch for electric cut-in ( on radiator )
14. Supplementary air-conditioning electric fan
15. Air blower for air- conditioning 16.
Control resistors for air-blower speeds 17.
Air blower switch ( 3-position )