REFRIGERANT COMPONENTS ALL MODELSSB-632. Install condenser into car and secure with 4 at-
taching screws. See Figure
9B-101.3. Untape discharge line and pipe and install using
new o-rings lubricated with No. 525 viscosity oil.
Figure
99.102 Condenser - Receiver - Dehydrator
O-Rings. GT
4. Untape and install inlet and outlet pipes into the
receiver-dehydrator using new o-rings lubricated
with No. 525 viscosity oil.
Figure
98-103 Condenser Assembly - GT
5. Evacuate system. Refer to EVACUATING SYS-
TEM.
6. While system is being evacuated, install the char-
coal cannistor, washer jar, battery tray and battery
and connect negative battery cable.
7. Charge system. Refer to CHARGING SYS-
TEM.
DISASSEMBLY AND REASSEMBLY OF CLUTCH
DRIVE PLATE AND SHAFT SEALIt is not necessary to remove the compressor or dis-connect refrigerant lines to remove or install clutch
parts on the GT, however, the compressor must be
removed from the Opel 1900
- Manta.
Disassembly
1. Firmly clamp holding fixture (J-9396) in a vise
and attach compressor assembly to fixture (see Figwe
9B-104).
-_ .s -Figure SE-104 Removing or Installing Shaft Nut
2. Hold hub of clutch drive plate with wrench
(J-9403). Using special thin wall 9/16 inch socket
(J-9399) and 3/g inch drive, remove shaft nut.
3. Install threaded hub puller (J-9401) onto hub of
clutch drive plate (see Figure
9B-105). Hold body of
hub puller with wrench, tighten center screw of hub
puller, and lift off clutch drive plate and woodruff
key.Figure SE-105 Removing Clutch Drive Plate
9B-66 1973 OPEL SERVICE MANUAL
LEAK TEST
FIXTURE
\ Js - s ---Y623
\COMPRESSOR
ADAPTERS
J-5420
USE LINE ONLY
DURING
-
COMPRESSOR
SEAL TEST
-4
-
It-’rDISCHARGE LINE
-
LOW PRESSUREHIGt
GAGE
4
PRESSURE
GAGE
(TOP VIEW)
GAGE
*-LINE (3)
J-54 18
GAGE SET
REFRIGERANT
J-5725-01
-CYLINDER
LMANIFOLD AND
9&86
Figure 9B-112 Leak Testing Shaft Seal and Seal Seat O-Ring
the sleeve retainer is recessed approximately l/32”
from the face of the compressor neck. 11. Reassembly spacer into hub ofclutch
drive plate.
9. Insert woodruff key into hub of clutch drive plate
so that it projects out approximately
3/16 inch (see
Figure
9B-113) and position clutch drive plate onto
shaft.
10. Using drive plate installer (J-9480), screw in-
staller on end of shaft as shown in Figure
9B-114.
Hold nut and turn bolt until clutch drive plate is
pressed within
3/32 inch of the pulley assembly.
12. Reassemble retainer ring into hub of clutch drive
plate (see Figure
9B-106) using No. 21 truarc pliers
(J-5403).
13. Thread on new shaft nut using special thin wall
9/16 inch socket (J-9399) and 3/8 inch drive. Hold
clut~ch drive plate secure using Wrench (J-9403) and
torque nut to 15 lb. ft. The air gap between the
friction surfaces of the pulley assembly and clutch
SubjectPage Number
Subject Page Number
o,,e, 1900 & Manta .....................1H-59
GT..................................lH-63
intake Manifold, 1.9L Engine
..........:.....6A-12
R
Radiator
JRadiator All Models .,.
Radio
66-32
Joint,
Ball
adder.; ...............................3A-7
dower...............................3A-7
K
Antenna Trimmer Adjustment GT
Antenna Trimmer Adjustment
Opel 1900
& Manta
Removal and Installation Opel 1900
& Manta
Removal and Installation GT
Trouble Diagnosis GT
.,.
Trouble Diagnosis -Opel 1900 &Manta
Reverse Clutch
Rings, Piston,
1.9L Engine
Rocker Arm Assembly.
1.9L Engine..
9C-1 06
9C-1 10
Keys and Locks ..........................OA-1
L
Low Servo Cover .........................7c-100
Lubrication
Engine Oil Change Interval ................OC-7
Oil Viscosity Chart. .....................
OC-7
Fluid Capacities........................OC-5
Lubrication System, Engine .................6A-4
9C-1 11
9c-107
9c-105
9c-109
7c-103
6A-19
6A-12
s
M
Mainshaft Assembly 4.Speed
Manual Transmission ....................
78-26
Manifold
Intake ...............................
6A-12
Exhaust ..............................
6A-12
Master
Cdlinder, Brake.....................5A-2
Model
D&ignation (Body Style)
.............. OA-2
Mountings. Engine, GT ....................
28-6
Opel 1900 & Manta
.......................28-6
0
Oil Chan& Interval ........................OC-7
Oil Filter: Engine
.........................OC-7
Oil Flow Circuits, Automatic Transmission .....7C-64
Oil
Pan. Engine ..........................6A-10
Oil Pump Engine.........................
6A-26
Oil Pump Transmission ....................
7C-103
Oil Recommendations Engine. ..............
OC-7
Oil Strainer-Transmission..................7C-99
Oil Viscosity Chart ........................
OC-7
Opel Emission Control System
(OECS)
Specifications..........................6F-64
Service Procedures......................6F-63
Trouble Diagnosis ......................
6F-62
P
Parking Brake............................5C-33
Piston, Pin Rings ..........................
6A~lS
Planetary Gear Set ........................
7C-118
Power Unit Brake ........................
5A-5
Propeller Shaft ...........................
4A-2
Pump, Oil Engine........................
6A-26 Sequence for Transmission Diagnosis
..........
7C-81
Service ProceduresClutch..................7A~5
Shift Linkage Adjustments
4.Speed Manual ........................78-19
3.Speed Automatic .....................7C~93
Shock Absorber, Rear
All Series .............................
3F-51
Spark Plug Specifications ...........................
66-68
Clean &Adjust. ........................
lC-22
Installation............................lC-22
Wires................................lC~21
Specifications
Engine ................................
6A-27
Front Wheel Alignment ....................
3C~22
Speedometer Installation
Opel1900&Manta.....................1 l-68
GT..................................11-70
Spring
Rear SuspensionAll Series ..............
:............3F-52
Front Suspension
Opel 1900
& Manta ...................3A~l6
GTO Opel ..........................
3A15
Starting Motor
Description ............................
1 E-1 0
Specifications .............:............1 B-1 7
Repairs
..................:............18-13
Removal..............................1 B-l 3
Steering Columns
Service Procedures -Opel 1900 &Manta ....
3E-36
Service Procedures
- GT ...._............3E-44
Steering Gear Adjustment. .....
:............3D-27
Steering Gear Disassembly and
Redssembly.....3D-30
Steering Gear Removal and Install&ion ........
30-28
Steering Linkage ..........................
38-19
Suspension
Front................................3A-2
Rear .................................
3F-51
,
