AUTOMATIC TRANSMISSION 7C-117WIRE CRIMPED
INTO COPPERTUBING
Figure 7C-178
19. Inspect condition of the third clutch composition
and steel plates. Do not diagnose a composition
drive plate by color,A. Dry composition plates with compressed air and
inspect the composition surface for:
1. Pitting and flaking
2. Wear
3. Glazing
4. Cracking
5. Charring
6. Chips or metal particles imbedded in lining
If a composition drive plate exhibits any of the above
conditions, replacement is required.
B. Wipe steel plates dry and check for heat discolora-
tion. If the surface is smooth and an even color smear
is indicated, the plates should be reused. If severe
heat spot discoloration or surface
scutXng is in-
dicated, the plates must be replaced.
20. Install third clutch plates into third clutch drum
beginning with a steel plate, composition plate, steel
plate, composition plate, etc. Use a liberal amount of
transmission fluid.
21. Inspect thrust washer and needle thrust bearing
for damage. Replace if necessary.
22. Install thrust washer and bearing onto input
shaft. Secure with petroleum jelly (unmedicated).23. Inspect sprag assembly for wear, damage orsprags that freely fall out of cage. Inspect input sun
gear for chipped or nicked teeth or abnormal wear.
Replace part if necessary.
24. Install sprag onto third clutch hub with groove
on sprag cage outer diameter toward input sun gear.
See Figure
7C-179.Figure 7C-179
25. Install sprag race and retainer assembly over
sprag assembly. Holding input sun gear with left
hand, sprag race and retainer assembly should “lock
up” when turned with right hand in a clockwise
direction and should rotate freely when turned coun-
terclockwise. See Figure
7C-180.Figure 7C-180
AUTOMATIC TRANSMISSION 7C-1314. Bolt extension housing to rear of case. Torque to
20-30 Ibs. ft. See Figure
7C-221.
Figure 7C-22
1
Installation of Speedometer Driven Gear1. Install speedometer driven gear and housing into
extension housing. See Figure
7C-222.Figure 7C-222
2. Install speedometer driven gear housing retainer
into slot provided in speedometer driven gear hous-
ing. Bolt retainer to extension housing. Torque to
6-Slbs. ft. See Figure
7C-223.
installation of Detent Valve, Modulator Valve,
Modulator Assembly1. inspect detent valve sleeve oil seal and replace if
necessary.Figure 7C-223
2. Install detent valve, sleeve, spring, and spring seat
into case bore using liberal amount of transmission
fluid.
3. Depress detent valve spring and insert spring pin
to secure detent valve assembly. Detent valve sleeve
must be installed with slots facing oil pan. Care
should be taken so that spring pin is inserted into the
groove provided in sleeve and not into one of the oil
passage slots in the sleeve.
4. Install modulator valve and sleeve into case with
small end of modulator valve first.
5. Using new modulator assembly gasket, install
plunger and thread modulator into case and tighten
to
12-15 Ibs. ft. using tool J-23100. See Figure 7C-
224.
Installation and Adjustment of ServoAdjustment of servo can be performed with trans-
mission in vehicle.
1. Install servo apply rod, spring and piston into case,
using liberal amount of transmission fluid.
2. Compress servo piston spring using compressor
tool J-23075, lightly tapping servo piston while com-
pressing until piston is seated to avoid damage to the
oil seal ring.
3. Install servo retaining ring. See Figure
7C-225.Remove compressor tool J-23075.
7C-1341973 OPEL SERVICE MANUAL
Figure 7C-232
Torque Converter4. Rotate converter to check for free movement.
1. Place transmission on portable jack
2. Slide torque converter over stator shaft and input
shaft.3. Be sure that converter pump hub keyway is seated
into oil pump drive lugs and the distance “A” is
.20”to
.28”. See Figure 7C-232.
SPECIFICATIONS
GENERAL SPECIFICATIONS
Opel Three-Speed Automatic Transmission Fluid
RecommendationsUse DEXRON Automatic Transmission Fluid on/y
in all 1972 model Opel Automatic Transmissions
(GM part No. 1050568-69-70 or any other fluid hav-
ing DEXRON identifications).DEXIRON is an especially formulated automatic
transmission fluid designed to improve transmission
operation.
The oil pan should be drained and the strainer re-
placed every
24,ooO miles and fresh fluid added to
obtain the proper level on the dipstick. See subpara-
graph 2 for proper refill procedures. For cars sub-
jected to heavy city
traff%z during hot weather, or in
commercial use, when the engine is regularly idled
for long periods, the oil pan should be drained and
the strainer replaced every
12,ooO miles.
.
1.Checking and Adding FluidThe Opel three-speed automatic is designed to oper-
ate at the full mark on the dipstick at normal operat-
ing temperature (180 degrees F.) and should be
checked under these conditions. The normal operat-
ing temperature is obtained only after at least 15
miles of highway type driving or the equivalent of
city driving.
Fluid level should be checked at every engine oil
change.
The “FuIl” and “Add” marks on the trans-
mission dipstick indicate one (1)pint
difference. Todetermine proper fluid level, proceed as follows:
To determine proper level, proceed as follows:
1. With manual control lever in Park position start
engine. DO NOT RACE ENGINE. Move manual
control lever through each range.
2. Immediately check fluid level with selector lever
in Park, engine running, and vehicle on LEVEL
surface.At
t,his point, when a reading is made, fluid level on
the dipstick should be at the “FULL” mark.
3. If additional fluid is required, add fluid to the
“FULL” mark on the dipstick.
If the vehicle cannot be driven sufficiently to bring
the transmission to operating temperature and it
AUTOMATIC TRANSMISSION 7C-135
becomes necessary to check the fluid level, the trans-
mission may be checked at room temperature (70
degrees F.) as follows:
1. With manual control lever in Park position start
engine. DO NOT RACE ENGINE. Move manual
control lever through each range.
2. lmmediately check fluid level with selector lever
in Park, engine running, and vehicle on LEVEL sur-
face.At this point, when a reading is made, fluid level on
the dipstick should be I/4” below the “ADD” mark.
3. If additional fluid is required add fluid to bring
level to
l/4” below the “ADD” mark on the dip-
stick.If transmission fluid level is correctly established at
70 degrees F. it will appear at the “FULL” mark on
the dipstick when the transmission reaches normal
operating temperature (180 degrees F.) The fluid
level is set
l/4” below the “ADD” mark on the
dipstick to allow for expansion of the fluid which
occurs as transmission temperatures rise to normal
operating temperature of 180 degrees F.
Do not overfill, as foaming and loss of fluid through
the vent pipe might occur as fluid heats up. If fluid
is too low especially when cold, complete loss
of’drive may result which can cause transmission fail-
ure.
2.Draining oilpan and rep/a&g strainer assembly.
(a) Raise car on hoist or p/ace OnJxk stands, and
provide container to collect draining fluid.
(b) Remove oil pan and gasket. Discard gasket.
(c) Drain fluid from oil pan. Clean pan with solvent
and dry thoroughly with clean compressed air.
(d) Remove strainer assembly, strainer gasket and
discard.
(e) Install new oil strainer gasket. Install new strainer
assembly.
(f) Install new gasket on oil pan and install pan.
Tighten attaching bolts to 7-10 lb. ft.
(g) Lower car and add approximately three (3) pints
of transmission fluid through filler tube.
(h) With manual control lever in Park position, start
engine. DO NOT RACE ENGINE. Move manual
control lever through each range.
(i) Immediately check fluid level with selector leverin Park, engine running, and vehicle on LEVEL
sur-
face.(i) Add additional fluid to bring level to
l/4” below
the “ADD” mark on the dipstick. Do not overfill.
3.Adding Fluid to Fill Dry Transmission and Con-
verter Assembly
The fluid capacity of the Opel Three Speed Auto-
matic transmission and converter assembly is ap-
proximately IO-l/2 pints, but correct level is
determined by the mark on the dipstick rather than
by amount added. In cases of transmission overhaul,
when a complete fill is required, including a new
converter proceed as follows:
(a) Add approximately 10-l/2 pints of transmission
fluid through tiller tube.
The converter should be replaced on any major fail-
ure, such as a clutch or gearset, and an excessive
amount of foreign material is indicated in the pan. If
installation of a new converter is not required add
approximately five (5) pints of transmission fluid.
(b) With manual control lever in Park position start
engine and run at 1000 RPM. DO NOT RACE EN-
GINE. Move manual control lever through each
range.
(c) Immediately check fluid level with selector lever
in Park, engine running, and vehicle on LEVEL
sur-
face.(d) Add additional fluid to bring level to
l/4” below
the “ADD” mark on the dipstick. Do not overfill.
Opel Three Speed Automatic Transmission Towing
Instructions
If an Opel equipped with an automatic transmission
must be towed, the following precautions must be
observed:
The car may be towed safely on its rear wheels with
the shift lever in neutral position at speeds of 35 miles
per hour or less under most conditions.
However, the drive shaft must be disconnected or the
car towed on its front wheels if:
a. Tow speeds in excess of 35 mph are necessary.
b. Car must be towed for extended distances (over 50
miles).
c. Transmission is not operating properly.
If car is towed on its front wheels, the steering wheel
Subject
Page NumbelSubjectPage Number4.Speed Manual I..
Clutch
Detent Cable Adjustment
:Differential
Directional Signal Switch
Repair Opel 1900 & Manta
Repair GT
:Disassembly of
4.Speed Manual Transmission
DistributorFunction of Valves and Hydraulic Control Units
Opel
3.Speed Automatic.................
74-21
Fuse Chart..............................lG-56
Fusible Link.............................
lA-8Specifications.
Point Replacement..
..,78-127A-
17c-9148-73E-393E-4878.23
1C-26
1 c-20
GEGas Tank See Fuel Tank
General Specifications
Engine...............................6A-28
Opel 3.Speed Automatic
.................7C-134
Transmission, Manual.,
..................78-33
Clutch...............................7A-7
Body................................ZA-4
Governor Drive Gear
Opel
3.Speed Automatic.................7C-103
Grille
Opel 1900 & Manta.....................8A-7
GT..................................8A-6 Electrically Heated Rear Window
Engine
General Description
Cooling System
Lubrication System
Trouble Diagnosis
Exhaust Manifold
Exhaust System
Removal and Installation
External Oil Leaks,
Opel 3 Speed Automatic
FFast Idle Adjustment
..................
Filter-Engine Oil
......................
Fluid Checking Procedure Transmission
Opel 3Speed Automatic.............
Frame-Opel 1900 & Manta.............
Frame
GT-Opel......................
SWVOOpel Xipeed Automatic...........
Front Suspension
Opel1900&Manta.................
GT..............................
Front Wheel Alignment................
Front Wheel Bearing Adjustment
All Series.........................
Fuel Gauge
Trouble Diagnosis
Opell$OO&Manta...............
GT............................
Fuel Pump Operation..................
Fuel System
Fuel Tank (Opel 1900 & Manta)
.......
Fuel Lines (Opel 1900 & Manta)
.......
Fuel Tank
(GT)....................
Fuel Gauge Tank Unit
(GT)...........
Fuel Lines
(GT)....................
Fuel Tank Removal and Installation....
Cleaning Tank.....................
lH-576A-268-326A-46A-66A-126D-427C-816E-51
oc-77C~Bl2B-826-77c-1003A-23A-23C-223A-4
HHazard Warning Flasher
....................lG-55
Headlamp Aiming
.........................1 F-46
Headlamp Switch
Opel 190.0 & Manta
.....................1 F-46
Headlamp Mechanism GT
..................8A-2
Heater System Opel 1900 &Manta
Trouble Diagnosis
......................9A-11
Description and Operation
................9A-10
Adjustments and Minor Service............9A-12
Removal and Installation
.................9A-12
Specifications..........................$A-16
Heater System GT
Trouble Diagnosis
......................9A-4
Description and Operation
................9A-2
Adjustments and Minor Service
............9A-4
Removal and Installation.................9A-5
Specifications..........................$A-9Horn
Operation.............................lG-54
Hydraulic Operation
Opel
3.Speed Automatic.................7C-64
IIdentification Number Vehicle...............
OA-1ldle.Adjustment
..........................6E-51
Inflation Pressures, Tires.
...................36-62
Ignition Coil
Specifications.
.........................
lC-26Identification, Engine
......................
OA-1Ignition System
Timing...............................
lC-20Instrument Panel Parts Removal
SubjectPage Number
Subject Page Number
o,,e, 1900 & Manta .....................1H-59
GT..................................lH-63
intake Manifold, 1.9L Engine
..........:.....6A-12
R
Radiator
JRadiator All Models .,.
Radio
66-32
Joint,
Ball
adder.; ...............................3A-7
dower...............................3A-7
K
Antenna Trimmer Adjustment GT
Antenna Trimmer Adjustment
Opel 1900
& Manta
Removal and Installation Opel 1900
& Manta
Removal and Installation GT
Trouble Diagnosis GT
.,.
Trouble Diagnosis -Opel 1900 &Manta
Reverse Clutch
Rings, Piston,
1.9L Engine
Rocker Arm Assembly.
1.9L Engine..
9C-1 06
9C-1 10
Keys and Locks ..........................OA-1
L
Low Servo Cover .........................7c-100
Lubrication
Engine Oil Change Interval ................OC-7
Oil Viscosity Chart. .....................
OC-7
Fluid Capacities........................OC-5
Lubrication System, Engine .................6A-4
9C-1 11
9c-107
9c-105
9c-109
7c-103
6A-19
6A-12
s
M
Mainshaft Assembly 4.Speed
Manual Transmission ....................
78-26
Manifold
Intake ...............................
6A-12
Exhaust ..............................
6A-12
Master
Cdlinder, Brake.....................5A-2
Model
D&ignation (Body Style)
.............. OA-2
Mountings. Engine, GT ....................
28-6
Opel 1900 & Manta
.......................28-6
0
Oil Chan& Interval ........................OC-7
Oil Filter: Engine
.........................OC-7
Oil Flow Circuits, Automatic Transmission .....7C-64
Oil
Pan. Engine ..........................6A-10
Oil Pump Engine.........................
6A-26
Oil Pump Transmission ....................
7C-103
Oil Recommendations Engine. ..............
OC-7
Oil Strainer-Transmission..................7C-99
Oil Viscosity Chart ........................
OC-7
Opel Emission Control System
(OECS)
Specifications..........................6F-64
Service Procedures......................6F-63
Trouble Diagnosis ......................
6F-62
P
Parking Brake............................5C-33
Piston, Pin Rings ..........................
6A~lS
Planetary Gear Set ........................
7C-118
Power Unit Brake ........................
5A-5
Propeller Shaft ...........................
4A-2
Pump, Oil Engine........................
6A-26 Sequence for Transmission Diagnosis
..........
7C-81
Service ProceduresClutch..................7A~5
Shift Linkage Adjustments
4.Speed Manual ........................78-19
3.Speed Automatic .....................7C~93
Shock Absorber, Rear
All Series .............................
3F-51
Spark Plug Specifications ...........................
66-68
Clean &Adjust. ........................
lC-22
Installation............................lC-22
Wires................................lC~21
Specifications
Engine ................................
6A-27
Front Wheel Alignment ....................
3C~22
Speedometer Installation
Opel1900&Manta.....................1 l-68
GT..................................11-70
Spring
Rear SuspensionAll Series ..............
:............3F-52
Front Suspension
Opel 1900
& Manta ...................3A~l6
GTO Opel ..........................
3A15
Starting Motor
Description ............................
1 E-1 0
Specifications .............:............1 B-1 7
Repairs
..................:............18-13
Removal..............................1 B-l 3
Steering Columns
Service Procedures -Opel 1900 &Manta ....
3E-36
Service Procedures
- GT ...._............3E-44
Steering Gear Adjustment. .....
:............3D-27
Steering Gear Disassembly and
Redssembly.....3D-30
Steering Gear Removal and Install&ion ........
30-28
Steering Linkage ..........................
38-19
Suspension
Front................................3A-2
Rear .................................
3F-51
,