
DISC BRAKES5B- 13
Condition
Possible CauseCorrection
2. Front end out of line.2. Check and align to manufac-
turer’s specifications.
3. Unmatched tires on sameaxle.3. Tires with approximately the
same amount of tread should be used
on the same axle.
4. Restricted brake tubes
or hoses.4. Check for soft hoses and damaged
lines. Replace with new hoses and
new double-walled steel brake
tubing.
5. Malfunctioning caliper
assembly.5. Frozen caliper
- check for
stuck or sluggish pistons, proper
lubrication.
6. Defective or damaged
shoe and lining (grease or
brake fluid on lining or
bent shoe).6. Install new shoe and lining in
complete axle sets.
7. Malfunctioning rear
brakes.7. Check for brake adjustment,
defective lining (grease or brake
fluid on lining) or defective wheel
cylinders. Repair as necessary.
8. Loose suspension parts.
9. Loose calipers.8. Check all suspension mountings.
9. Check and torque bolts to
specifications.
Brake Roughness or Chatter
(Pedal Pulsates)
1. Excessive lateralrunout.1. Check per instructions and
replace or machine the rotor, if not
within specifications.
2. Parallelism not within
specifications.2. Check per instructions and replace
or machine the rotor, if not within
specifications.
3. Wheel bearings not
adjusted.3. Adjust wheel bearings to correct
specifications.
4. Rear drums out of round.4. Check runout and, if not within
specifications, turn the drums within
specifications.
5. Shoe reversed (steel
against iron).5. Replace shoe and lining and
machine rotor within specifications.
ExcesGve Pedal Effort1. Malfunctioning power
brake.1. Check power brake and repair,
if necessary.

9C-110 197j 6PEi SERVICE MANUAL
c. Adjust trimmei screw for maximum volume,
d. If antenna trir&ner does not have a definite peak,
check for defective ant&ma by substitution.
2. Check that the speaker connection is plugged in
securely.3. If the radio is still weak, remove the receiver and
speaker assembly for repair.
Radio Is Noisy1. Radio is noisy all the time:
a. Check for defective antenna by striking antenna
with hand. If static is heard while tapping, replace
antenna.
b. If antenna is not defective, remove receiver and
speaker for ripair.
2. Radio is noisy only when jarred:
a. Check antenna as in Step No. 1 above.
b. Check speaker connection. If speaker connection
is not at fault, remove receiver and speaker for re-
pair.
3. Radio is noisy when engine is running:
a. Check noise suppressor by substituting on genera-
tor with known good one.
b. Check to see that antenna is mounted securely,
grounding the antenna base to the fender. The an-
tenna lead-in wire is shielded and the shield should
have good ground corinection at the receiver and the
antenna base.
c. Check for other car wiring passing too close to
radio receiver case.
d. If engine noise is still present, remove receiver and
speaker for repair.
4. Radio is noisy when car equipment is operated,
such as directional lights or brake lights:
Check for defective antenna lead-in wire or loose
antenna mounting, as in Step No. 3b above.
5. Radio is noisy only on dry days when car is mov-
ing:
Wheel and tire static will occur only during dry
weather. To check to see if noise is wheel static or tire
static, drive car until noise is noticed. Touch the
brake. If noise disappears, it is wheel static. If noise
persists, it is tire static. Static may be eliminated in
two ways:a. Wheel static may be eliminated by installation of
static collectors in the front wheels. It is important
to make sure the button on the end of the spiral
collector rides evenly in the spindle. Grease and dirt
can cause poor contact between static collector and
the cap, which would result in wheel static, even with
the collectors installed.
b. Tire static is eliminated by injecting graphite tire
static powder in all
five (5) tires. Either a special gun
or a plastic squeeze bottle can be used to insert pow-
der.MAINTENANCE AND ADJUSTMENTS
ANTENNA TRIMMER ADJUSTMENTAn antenna trimmer adjustment screw is provided
for matching of the antenna coil in the receiver to the
car antenna. This adjustment must always be made
after installation of a receiver or an antenna, or after
repair to these units. This adjustment should also be
performed whenever radio reception is unsatisfac-
tory.1. Position antenna to a height of 31 inches.
2. Tune receiver to a weak station at or near 1400
KHz that can barely be heard with volume turned
fully up.
3. Insert a small-bladed screwdriver in antenna trim-
mer screw and rotate screw until maximum volume
is achieved.
Figure 9C-15 Radio Control Knobs

Subject
Page NumbelSubjectPage Number4.Speed Manual I..
Clutch
Detent Cable Adjustment
:Differential
Directional Signal Switch
Repair Opel 1900 & Manta
Repair GT
:Disassembly of
4.Speed Manual Transmission
DistributorFunction of Valves and Hydraulic Control Units
Opel
3.Speed Automatic.................
74-21
Fuse Chart..............................lG-56
Fusible Link.............................
lA-8Specifications.
Point Replacement..
..,78-127A-
17c-9148-73E-393E-4878.23
1C-26
1 c-20
GEGas Tank See Fuel Tank
General Specifications
Engine...............................6A-28
Opel 3.Speed Automatic
.................7C-134
Transmission, Manual.,
..................78-33
Clutch...............................7A-7
Body................................ZA-4
Governor Drive Gear
Opel
3.Speed Automatic.................7C-103
Grille
Opel 1900 & Manta.....................8A-7
GT..................................8A-6 Electrically Heated Rear Window
Engine
General Description
Cooling System
Lubrication System
Trouble Diagnosis
Exhaust Manifold
Exhaust System
Removal and Installation
External Oil Leaks,
Opel 3 Speed Automatic
FFast Idle Adjustment
..................
Filter-Engine Oil
......................
Fluid Checking Procedure Transmission
Opel 3Speed Automatic.............
Frame-Opel 1900 & Manta.............
Frame
GT-Opel......................
SWVOOpel Xipeed Automatic...........
Front Suspension
Opel1900&Manta.................
GT..............................
Front Wheel Alignment................
Front Wheel Bearing Adjustment
All Series.........................
Fuel Gauge
Trouble Diagnosis
Opell$OO&Manta...............
GT............................
Fuel Pump Operation..................
Fuel System
Fuel Tank (Opel 1900 & Manta)
.......
Fuel Lines (Opel 1900 & Manta)
.......
Fuel Tank
(GT)....................
Fuel Gauge Tank Unit
(GT)...........
Fuel Lines
(GT)....................
Fuel Tank Removal and Installation....
Cleaning Tank.....................
lH-576A-268-326A-46A-66A-126D-427C-816E-51
oc-77C~Bl2B-826-77c-1003A-23A-23C-223A-4
HHazard Warning Flasher
....................lG-55
Headlamp Aiming
.........................1 F-46
Headlamp Switch
Opel 190.0 & Manta
.....................1 F-46
Headlamp Mechanism GT
..................8A-2
Heater System Opel 1900 &Manta
Trouble Diagnosis
......................9A-11
Description and Operation
................9A-10
Adjustments and Minor Service............9A-12
Removal and Installation
.................9A-12
Specifications..........................$A-16
Heater System GT
Trouble Diagnosis
......................9A-4
Description and Operation
................9A-2
Adjustments and Minor Service
............9A-4
Removal and Installation.................9A-5
Specifications..........................$A-9Horn
Operation.............................lG-54
Hydraulic Operation
Opel
3.Speed Automatic.................7C-64
IIdentification Number Vehicle...............
OA-1ldle.Adjustment
..........................6E-51
Inflation Pressures, Tires.
...................36-62
Ignition Coil
Specifications.
.........................
lC-26Identification, Engine
......................
OA-1Ignition System
Timing...............................
lC-20Instrument Panel Parts Removal

SubjectPage Number1
Throttle Linkage Adjustment........,:.......6E-51
Timing Chain Cover.......................6A-23
Timing Chain and Sprocket.........
':.......6A-23
Tires...................................36-55
Inflation.....................
.;.......3G-62
Rotation.............................36-57
Sizes.........................
........3G-62
Track Rod..............................3F-53
Transmission Oil Pan
Automatic Transmission.................7C-99
Transmission Reassembly
4 Speed Manual. 1.9.....................76-28Tranmission Removal and Installation
4 Speed Manual
Removal...........................7B-22
Installation.........................76-22
Auto&tic............................7c-94Tune’Up Procedure........................66-65
Torque Specifications. Engine...............6A-27
Turn Signal See Directional Signal
Universal Joints..........................4A-3Subject
VPage Number
Vacuum Modulator..7C-101
Valve Body Transmlssmn7C.99
Valve and Seat Reconditioning Engine6A-12
WWater Pump Engine1.9L Engine
Wheels
Wheel Alignment
Whee! Bearing, Adjustment,
Windshield Wiper and Washer:
Trouble Diagnosis:Description and Operation
Removal and Installation
Specifications
Wiring Diagrams Complete
Opel 1900 ._.
Manta
GT
1 E-37
1 E-37
1 E-38
1 E-43
1 J-l 03
1 J-l 05lJ-10768-3436-553C-223A-4