1967 CHEVROLET CAMARO ABS

SECTION
9

STEERING

CONTENTS
OF
THIS SECTION

Standard Steering
9-1

Power Steering
9-33

Special Tools
9-40

STANDARD STEERING

INDEX

Page

General Description 9.x

Maintenance and Adjustments 9.1

Adjustments
........................
9-2

Steering Gear 9-2

Steering Wheel Alignment and Higji

Point Centering. . . . 9-4

Toe-in Adjustment 9-4

Corvette Steering Ratio . . . . 9-4

Component Replacement and Repairs . . . . 9-4

Steering Wheel . . . 9-4

Regular Production 9-4

Simulated Wood . . . . 9-5

Corvette Telescoping 9-5

Steering Coupling . 9-6

Steering Gear . 9-9

Sector Shaft Seal Replacement 9-10

Steering Column 9-10

Removal 9-10

Disassembly—Syncromesh Column 9-12
Page

Assembly—Syncromesh Column . . 9-14

Disassembly—Column Mounted Powerglide

Lever or Floor Shift Column 9-16

Assembly-^Column Mounted Powerglide

Lever or Floor Shift Column g_x7

Disassembly—Tilt Column 9-19

Assembly—Tilt Column 9-21

Disassembly—Standard Corvette Column 9-23

Assembly—Standard Corvette Column 9-25

Disassembly—Corvette Telescoping Column .... 9.26

Assembly—Corvette Telescoping Column 9-27

Installation 9.27

Steering Linkage 9.29

Tie
Rods.
. 9-29

Relay Rod . . 9-31

Idler Arm . . . . 9-31

Pitman Arm. . 9-32

Steering Arms • • • • 9-32

Steering Damper 9-32

GENERAL DESCRIPTION

The regular production steering gear
is the
recirculat-

ing ball type. This gear provides
for
ease
of
handling
by

transmitting forces from worm
to
sector gear through

ball bearings.
The
steering linkage
is of
the relay type,

and extended interval lubrication design, with the pitman

arm connected
to one end of
the relay
rod. The
other
end

of
the
relay
rod is
connected
to an
idler
arm
which
is

connected
to the
frame side rail opposite
the
steering
gear.
Two
adjustable
tie
rods connect
the
relay
rod to

the steering arms.

All passenger
car
models
for 1967 are
equipped with

new energy absorbing steering columns.
The
mast jacket,

shift tube,
and
steering shaft
are
designed
to
collapse

under various front impact conditions.
All new
columns

are
of
this design, including
the
tilt option and telescope

option.

MAINTENANCE
AND
ADJUSTMENTS

The manual steering gear
is
filled
at the
factory with
a

water resistant grease. Seasonal change
of
this lubrica-

tion
is
unnecessary and
the
housing should
not be
drained.

The steering gear lubricant level should
be
checked every

36,000 miles. Whenever required, additions should
be

made using
a
water resistant
EP
chassis lubricant.

Check and fill steering gear
as
follows:

1.
Remove lower
and
outboard cover retaining screws

(fig.
1).
2.
Insert filling device
in
lower screw hole.

3.
Inject lubricant until
it
appears
in
outboard screw

hole; gear
is now
filled
to
correct level.

The steering linkage should
be
lubricated with water

resistant
EP
chassis lubricant every 6,000 miles
or six

months, whichever occurs first. Lubrication points
and

additional information
on the
chassis lubricant
to be
used

can
be
found
in
Section
0 --
General Information
and

Lubrication.

CHEVROLET CHASSIS SERVICE MANUAL

STEERING 9-2

Fig.
1—Cover
Attaching Bolts—Chevy li Shown

ADJUSTMENTS

STEERING
GEAR

Before any adjustments are made to the steering gear

in an attempt to correct such conditions as shimmy,

loose or hard steering etc., a careful check should be

made of front end alignment, shock absorbers, wheel

balance and tire pressure for possible cause.

Correct adjustment of the steering gear is very im-

portant. Perform adjustments following the sequence

listed below,

1.
Remove pitman arm nut and mark relation of pitman

arm position to sector shaft. Remove pitman arm

with Tool J- 6632 as shown in Figure 2.

2.
Loosen the pitman shaft lash adjuster screw locknut

and turn the adjuster screw a few turns in a counter-

clockwise direction (fig. 3). This removes the load
Fig. 2—Removing Pitman Arm

imposed on the worm bearings by the close meshing

of rack and sector teeth. Turn steering wheel gently

in one direction until stopped by gear, then back away

about one turn.

CAUTION: Do not turn steering wheel hard

against stops when steering relay rod is discon-

nected as damage to ball guides may result.

3.
All except Corvette and telescopic columns:

a. Disconnect steering column harness at chassis

wiring connector plug.

b.
Remove horn cap or ornament and using an inch

pound torque wrench and socket on steering wheel

nut, measure torque required to keep the wheel

in motion.

LASH ADJUSTER

SCREW

LOCK NUT

WORM BEARING

ADJUSTER
\

WORM

ADJUSTER

Fig.
3—Steering Gear Adjustment Points

CHEVROLET CHASSIS SERVICE MANUAL

STEERING 9-10

SECTOR SHAFT SEAL REPLACEMENT

A faulty seal may be replaced without removal of

steering gear from car by removing pitman arm as out-

lined under Maintenance and Adjustments--Steering Gear

Adjustments and proceed as follows:

1.
Loose lash adjuster lock nut and turn lash adjuster

screw several turns counterclockwise.

2.
Remove three cap screws holding side cover to gear

bushing.

3.
Pull side cover and sector shaft from gear housing

as a unit. Do not separate side cover from sector

shaft.

4.
Pull sector shaft seal from gear housing using

hooked tool or pliers.

5. Coat new seal with chassis grease and position in

sector shaft bore.

6. Place a socket or piece of pipe of suitable diameter

on top of seal and drive seal into bore by tapping

pipe or socket with soft hammer.

7. Install sector shaft side cover assembly, being care-

ful not to damage new seal with splines on end of

shaft; splines may be wrapped with a few turns of

tape to prevent this.

8. Install new side cover gasket and align side cover on

gear housing and install cap screw.

9. Perform steering gear adjustment and install pitman

arm as outlined under Maintenance and Adjustments.

STEERING COLUMN

All models are equipped with new energy absorbing

steering columns. The columns are of five basic designs

as follows:

1.
Syncromesh. The syncromesh column is used on

models with standard, column mounted, conventional

shift levers. The shift tube, within the outer mast

jacket, includes two lower shift levers for connection

to the transmission control linkage.

2.
Automatic and floor shift. This column is used on

models equipped with column mounted powerglide

shift levers, or models with floor shift. If the ve-

hicle has the column mounted powerglide shift con-

trol, the inner shift tube has a single lower shift

lever for connection to the transmission control

linkage. On floor shift models, no lower shift levers

are present on the shift tube.

3.
Tilt wheel option. The upper end and steering shaft

of this column is specially designed to accommodate

the optional tilt steering wheel.

4.
Standard Corvette Column. The standard Corvette

column is similar in design to the Automatic and

Floor Shift column used on other models, except

no shift tube is used. Other differences are pointed

out in the disassembly and assembly procedures for

Standard Corvette column.

5. Telescopic wheel option. The upper end and steering

shaft of this column is specially designed to ac-

commodate the optional telescoping steering wheel.

To perform service procedures on steering column

upper end components, it is not necessary to remove the

column from the vehicle. The steering wheel, horn com-

ponents, turn signal switch, upper housing with bearing,

shift control lever, hazard warning knob, and upper shift

bowl may all be removed with the column remaining in

the vehicle. When servicing the above components, omit

the removal procedure and proceed with the applicable
disassembly procedures. Because of the numerous dif-

ferences in steering column types, be sure to refer to the

set of instructions below which apply to the exact column

to be serviced:

CAUTION: The outer mast jacket, shift tube, _

steering shaft, and instrument panel column

mounting b
racket

are designed as energy ab-

sorbing units. Because of the design of these

components, it is absolutely necessary to handle

the column with care when performing any serv-

ice operation required. Avoid hammering, jar-

ring, dropping, or leaning on any portion of the

column.

Removal

1.
Disconnect steering column harness at connector.

Disconnect neutral safety switch and back-up lamp

switch connectors if so equipped.

Remove steering wheel as outlined in this section.

Remove nuts and washers securing flanged end of

column to steering gear. On Chevy H models, re-

move nut and clamp bolt securing lower end of steer-

ing column to steering gear.

Disconnect transmission control linkage, if so

equipped, from lower column shift tube, levers.

Chevrolet and Chevy II only: Remove screws at-

taching upper and lower mast jacket covers together.

On Chevrolet, remove screws attaching lower cover

to instrument panel (figs. 15 and 18). Remove lower

cover.

Chevelle only: Remove screws securing mast jacket

trim cover to instrument panel and remove cover

(fig. 15).

Corvette, only: Remove screws securing escutcheon

to instrument panel. Remove screws securing upper

and lower covers together and remove covers.

On Chevrolet and Chevelle columns with Powerglide

shift levers, loosen set screw at six o'clock position

at bottom of column and remove the transmission

shift indicator pointer (fig. 15).

9. Chevrolet only (fig. 19):

a. Remove screws securing cover trim to dash

panel and remove cover trim.
2.

3.

4.

5.

6.

7.

8.

Fig.
18—Mast Jacket Cover Attachments—Chevy II

CHEVROLET CHASSIS SERVICE MANUAL

STEERING 9-29

column mounting bracket, and place bracket in cor-

rect position on underside of instrument panel.

Loosely install bracket using bracket to column

mounting screws and bracket to instrument panel

washers and bolts.

NOTE: Steering shaft to gear clamp must be

tightened before column attaching bolts are

torqued. Refer to "Steering Gear-Chevy n",

installation procedure, for correct Chevy II

steering column alignment procedure.

5.
Camaro only (fig. 60):

Lay wedge shim in position on instrument panel

column mounting bracket and place bracket in cor-

rect position on underside of instrument panel.

Loosely install bracket using bracket to column

mounting screws, nuts, and washer and bolt as shown

in Figure 60.

6. Corvette only (fig. 61):

Loosely secure column mounting bracket to sup-

port plate and instrument panel with washers and

bolts.

7.
Secure flanged end of column to steering coupling

with lockwashers and nuts. On Chevy n, connect col-

umn to steering gear with clamp, clamp bolt, and

nut. On Corvette, slide steering shaft flange into

lower coupling
half,
and install upper clamp bolt

loosely; also secure support, seal and clamp loosely

at dash on engine side.

8. Tighten instrument panel mounting bracket bolts and

nuts.
Refer to torque specifications at rear of manual

for correct torque values.

9. Chevrolet only (fig. 15):

Place upper and lower mast jacket covers in po-

sition and secure covers together and to instrument

panel using nuts and screws as shown in Figure 15.

10.
Chevy H only (fig. 18):

Place lower mast jacket cover in position under

mast jacket and secure to upper cover with screws.

11.
CheveUe only (fig. 15):

Place mast jacket trim cover in position over col-

Fig.
61—Instrument Panel Mounting Bracket and

Support Plqte—Corvette
umn on underside of instrument panel and secure

with screws.

12.
Corvette only (fig. 14):

Slide escutcheon into position at instrument panel

and secure with screws. Place upper end lower

covers in position and secure with screws.

13.
On Chevrolet and CheveUe models with column

mounted powerglide controls, secure transmission

shift indicator pointer into position with set screw

(fig. 15). ,

14.
Chevrolet only (fig. 19):

a. Secure seal and cover to dash panel with screws.

b.
Place clamp assembly in position and install

clamp screw.

c. Install dash panel trim cover with mounting

screws.

15.
Chevelle only (fig. 20):

a. Secure seal and inner and outer covers to dash

panel with screws.

b.
Secure inner and outer covers together with

screws.

c. Install trim cover to dash panel with two

retainers.

16.
Chevy H only (fig. 21):

a. Secure seal, retainer, and clamp to dash panel

with screws.

b.
Install clamp screw.

c. Slide collar into position. Pinch and staple upper

tabs together.

17.
Camaro only (fig. 22):

a. Secure seal, upper cover, and lower cover to

dash panel with screws.

b.
Secure upper and lower cover together with

screws.

c. Fold rubber boot over securely against dash panel

to conceal covers.

18.
Corvette only (fig. 23):

a. Secure seal and support assembly to dash panel

on engine compartment side.

b.
Tighten clamp, washer, and clamp bolt on engine

compartment side.

19.
Connect transmission linkage to lower shift tube

levers in engine compartment, if column is so

equipped. Adjust levers as outlined in Section 7.

20.
Install steering wheel as outlined in this section.

21.
Connect directional signal, horn, back-up lamp, and

neutral start switch at wiring harness plugs. Adjust

back-up lamp, neutral start switch as outlined in

Section 12.

22.
Adjust steering gear and align and center steering

wheel as outlined in this section.

STEERING LINKAGE (Fig. 62)

TIE RODS

There are two tie rod assemblies used on all models.

Each assembly is of three piece construction, consisting

of a sleeve and two tie rod ends. The ends are threaded

into the sleeve and locked with clamps. Right and left

hand threads are provided to facilitate toe-in adjustment

and steering gear centering.

The tie rod ends are self-adjusting for wear and re-

quire no attention in service other than periodic lubrica-

tion and occasional inspection to see that ball studs are

tight. Replacement of tie rod ends should be made when

CHEVROLET CHASSIS SERVICE MANUAL

CHASSIS SHEET METAL 11-15

FRONT FENDER TRIM

If fender spear molding is to be replaced without re-

moving fender from vehicle, proceed as follows:

1.
Perform Operations 2 and 5 only of Front Fender

Assembly—Removal.

2.
Pull rear* end of fender away from body far enough

to insert a short piece of 2 x 4 between lower rear

corner of fender and rocker panel extension.

3.
It should now be possible to gain access to first and

second retaining nuts forward of rear end of fender.

All other nuts can be reached from front wheel

opening.

SKIRT ASSEMBLY

Removal

1.
Remove hood and hinge assemblies as outlined in

this section.

2.
Remove grille and radiator support as outlined in

Section ia.

3.
Remove fender assembly as outlined in this section.

4.
Raise car from floor and place jack stands under

rocker panel extension.
5.
Remove suspension bumper support, shock absorber,

front spring and stabilizer link as outlined in Section

3.

6. If removing left skirt assembly, remove steering

gear mounting bolts, power steering hose clamp (if

so equipped) and outer (left) clutch cordon shaft

bracket (if so equipped).

7.
Remove tie rod ball stud from steering arm as out-

lined in Section 9.

8. Support engine and remove engine mount cushion as

outlined in Section 6.

9. Remove spring clip from brake line junction which

passes through skirt and remove junction from skirt

(see Section 5).

10.
Remove four bolts retaining front crossmember to

skirt.

11.
Remove four bolts retaining skirt assembly to dash

front brace. Remove 3 bolts retaining upper end of

skirt to dash (fig. 26); record shims removed.

12.
Remove skirt assembly with remaining suspension

parts attached as shown in Figure 27.

13.
Suspension parts may be detached as outlined in

Section 3.

Fig.
22 - Radiator Support Assembly

CHEVROLET CHASSIS SERVICE MANUAL

ELECTRICAL-BODY AND CHASSIS 12-4

b.
hand lamp until the string is positioned over the

crossarm centerline. Turn the screw clockwise

in making the final adjustment to take up play in

the headlamp mechanism.

Repeat the above procedure on the right-hand

lamp to complete the horizontal adjustment of the

headlamps.

VERTICAL ADJUSTMENT

8. a. Numeral "2" (fig. 5) should appear in the "down"

window of each aimer. If not, loosen knob at

underside of aimer arm and slide back and forth

until the numeral does appear.

NOTE:
This setting will give a 2" drop of the

headlamp high beam spot centerline on a screen

placed 25 feet forward of the vehicle. Check

state laws for proper vertical setting.

b.
Turn headlamp vertical aim screw (fig. 5) on left-

hand unit counter-clockwise until the bubble is at

the inner end of the glass tube. Then turn screw

clockwise until bubble is centered in tube.

c. Repeat this procedure on right-hand headlamp

unit to complete vertical adjustment of lamps.

9. Recheck the string at the ends of each crossarm for

correct setting and the bubble on each aimer for

centered position.

10.
Remove the aimers by pulling on the suction cup tabs

through the openings in the aimers (fig. 6).

11.
With headlamps properly aimed, replace headlamp

bezels.

HOW TO SELECT A LEVEL AIMING AREA

1.
Select area you believe to be level.

2.
Remove headlamp bezels and install Aimers on each

headlamp (fig. 3) making sure aiming lugs engage

smoooth inner ring of the Aimer.
"
To install Aimer,

press firmly on the knob extending out from the cen-

ter of the Aimer base. This forces the suction cup

into place on the Sealed Beam unit.:

3.
Loosen the slider knob beneath the aimer arm and

set the numeral "2" in the DOWN view window (fig.

7).
Back vertical lamp adjustment out on each lamp

until bubble is outside of black line of vial, then cen-

ter bubble in between black line of vial by turning

clockwise.
VERTICAL AIMING SCREW

VIEW WINDOWS

BUBBLE

Fig.
6 - Removing Aimer from Headlamp
Fog.
7- Selecting Level Aiming Area

4.
After botli bubbles are centered, turn the car around

end for end, making sure the tires are in the spots

made on the floor before the car was moved.

.5.
If the bubbles are still within the two outside black

marks on the vials, the floor is level enough to use

the Aimer as it comes from the factory.

NOTE:
A quick level check can be made by

using the T-3 Safety-Aimer as a level. Use

with a true eight to ten foot two by four as an

extension. Make sure pads on base of Aimer

are used. Place the board where you expect the

wheels to be and take readings as outlined above.

6. If either bubble moves outside the black lines of the

vial there is too much slant to the floor. Try driving

the car in at different angles onto the aiming area.

If bubbles can
not
be centered follow procedure under

"How to Compensate for Unlevel Floor."

NOTE:
When level portion of floor is obtained,

mark tire spots on floor so spots can be used

next time without calibrating Aimer.

TO COMPENSATE FOR UNLEVEL FLOORS

If your floor is not level within the limits specified, the

T-3 Aimer can be calibrated to compensate for the error

in the floor. Follow this procedure with both aimers.

1.
Drive the car onto the area for which you wish to

compensate the aimers, and install the aimers in

place on the headlamps.

2.
Loosen knob beneath the aimer arm and move the

slider until the bubble is centered.

3.
Record the numeral in the view window. (This nu-

meral is to be used only for recalibration.)

4.
Move the slider to a position halfway between this

recorded numeral and the numeral "2" in the
DOWN

window. (This numeral is used only in recalibration

and not for headlamp aiming.)

5.
Recalibrate aimers by turning screw shown in Figure

8 until the bubble is centered.

6. The T-3 Aimers are now calibrated for the selected

area. All future aiming must be done in the same

area and with the car pointed in the same direction.

Mark the tire spots on the floor so that other vehi-

cles can be located in the same position.

CHEVROLET CHASSIS SERVICE MANUAL

ELECTRICAL-BODY AND CHASSIS 12-5

Fig.
8—Turning Level Adjusting Screw to Calibrate Aimer

HEADLAMP PANEL TRAVEL ADJUSTMENT

Corvette (Fig. 9)

The headlamp panel travel is limited by two adjusting

screws which are located on the arms of the shaft

mounted stop.
Fig.
9—Headlamp Panel Travel Adjusting Screw

1.
Raise hood and as a safety precaution install a bolt

through the hole in the hood support - secure bolt

with a nut.

2.
Adjusting screw (A) limits headlamp panel travel in

open position - adjust this screw so that mounting

face of panel is within 2 degrees of vertical in the

fully open position.

NOTE: Each headlamp operates independently

of the other, therefore individual adjustment is

required for each panel.

3.
Adjusting screw (B) limits headlamp panel travel in

closed position - adjust this screw so that panel is

flush to upper body panel in the fully closed position.

4.
Lock both screws by tightening lock nut against stop.

5.
Remove safety bolt as installed in Step 1 and close

the hood.

SERVICE OPERATIONS

FRONT LIGHTING

HEADLAMP REPLACEMENT (Figs. 10 and 13)

1.
On Corvette and Camaro Rally Sport models, rotate

the headlamp panel to the open position.

2.
Remove headlamp bezel retaining screws and remove

bezel. On Chevrolet, Chevelle and Camaro models

lift bezel to disengage retaining tabs from slots in

filler panel.

3.
On Chevy n models remove three retaining ring at-

taching screws. On other models disengage spring

from the retaining ring and remove two attaching

screws.

4.
Remove retaining ring, disconnect sealed beam unit

at wiring connector and remove the unit.

5.
Attach connector to replacement unit and position

unit in place making sure the number molded into the

lens face is at the top.

NOTE: In the dual headlamp installation the

inboard unit (NO. 1) takes a double connector, the
outboard unit (No. 2) takes a triple connector

plug.

6. Position retaining ring into place and install the re-

taining ring attaching screws and spring (as

applicable).

7.
Check operation of unit and install the headlamp

bezel.

PARKING LAMP REPLACEMENT

Bulb

1.
Remove two lens retaining screws and disengage lens

from housing.

2.
Replace bulb, check operation of lamp, reinstall lens

and retaining screws.

Lamp Housing

Chevrolet, Chevelle and Chevy II (Figs. 10 and 11)

1.
Disconnect lamp wire assembly in-line connector

from wiring harness.

CHEVROLET CHASSIS SERVICE MANUAL

ELECTRICAL-BODY AND CHASSIS 12-22

SERVICE OPERATIONS

INSTRUMENT CLUSTER

Removal and Installation (Figs. 36 thru 40)

I. Disconnect battery ground cable.

2:
Remove four screws retaining instrument bezel to

top edge of instrument console. Disengage tabs on

bezel lower section from clips on instrument console

and remove bezel.

3.
Protect mast jacket to prevent scratching when re-

moving cluster assembly.

4.
Remove eight screws securing leading edges of in-

strument cluster to console and pull cluster forward

from console opening.

5. Reaching behind cluster disconnect speedometer ca-

ble,
chassis harness connector, clock and speed

warning device connections (if so equipped) at rear of

cluster.

NOTE:
On models- with gauge pack, disconnect

oil pressure line also.

6. When all disconnects are made, remove cluster as-

sembly from vehicle.

7. To install, position cluster assembly to console

opening and connect speedometer cable, chassis

harness connector and other electrical connections

as required.

8. Position cluster in console opening and install eight

retaining screws.

NOTE:
Make sure ground strap between

cluster case and center right lower attachment

is properly installed.

9. Engage tabs on instrument bezel with clips on con-

sole and position bezel in console opening, then in-

stall four retaining screws.

10.
Install speed warning device control attaching nut and

knob,
if so equipped.

II.
Connect battery ground cable and check operation of

cluster assembly.

Fig. 36 - Instrument Cluster Installation — Chevrolet
Fig. 37 - Speed Warning Device

INSTRUMENT CLUSTER LAMP REPLACEMENT

(Figs.
38 and 39)

1.
Rotate socket counterclockwise to remove from rear

of cluster housing.

2.
To remove bulb, if socket is black color, pull bulb

straight out. If socket is gray color, depress and

rotate bulb, then pull out.

3.
Install replacement bulb in socket, pressing inward

to lock in place.

4.
Insert socket into housing, with lugs entering notches

in case, and rotate clockwise to lock in place.

PRINTED CIRCUIT REPLACEMENT (Figs. 38 and 39)

1.
Remove instrument cluster as previously described

in this section.

2.
Remove all cluster illuminating and indicator lights

from cluster housing.

3.
Remove fuel gauge and clock terminal nuts securing

printed circuit to housing.

4.
Remove four hex head screws retaining printed cir-

cuit to the cluster housing and remove the printed

circuit. . .

5. To install, reverse removal procedure.

CAUTION:. The retaining screws and terminal

nuts are part of the grounding circuit and must

be installed to provide the proper ground con-

nections for the printed circuit.

SPEEDOMETER
REPLACEMENT

1.
Remove instrument cluster as previously described

in this section.

2.
Remove screws retaining rear cover to the cluster

assembly. Bend ground strap away from cover and

remove cover.

CHEVROLET CHASSIS SERVICE MANUAL