
WHEELS AND TIRES
10-6
lifted on the rim to force the top tire bead
against the top rim flange. The weight of the
tire will seat the bottom bead.
Repair
When a tire loses all or most of its air pressure,
particularly when driving at high legal speeds on today1 s
super-highways, recommended procedure is to remove it
from the wheel for complete inspection to be sure no
tire damage has occurred. Punctured tires should be
removed from the wheel and permanently repaired from
the inside.
Externally applied plug type repairs should be con-?
sidered temporary and the tire should be permanently
repaired as soon as possible.
Hot Patch Method
It is essential to thoroughly clean and remove all
foreign matter from the hole left by the puncturing-object
without enlarging the injury and then follow the manu-
facturer's instructions for vulcanizing the patch.
Rubber Plug Methods
There are several types of rubber plugs--some are
inserted from the inside of the tire; others are inserted
from the outside of the tire without demounting the tire
from the rim.
When using the plug method be sure to clean and
lubricate the hole with repair cement before inserting
the plug. Your tire supplier has available complete kits
containing materials, tools and detailed instructions for
making repairs with plugs. Follow instructions in the kit
you use.
Cold Patch Method
(Self Vulcanizing Type)
In this method it is essential to thoroughly clean and
remove all foreign matter from the hole left by the
puncturing object without enlarging the injury; also on
the inside of the tire, buff an area large enough for the
patch. Follow the manufacturer1 s instructions for appli-
cation of the special cement and self-vulcanizing cold
patch.
Pressure Gun Method
Several types of pressure guns are available. Consult
your tire supplier for materials and instructions.
Tire Installation Safety Precautions
When tires are mounted on dirty or corroded rims, or
when they are not properly centered on rims, the tire
bead may "bind" on the rim, and refuse to seat. Allowing
pressure to continue to build up within the assembly in
an attempt to seat the tire bead is a DANGEROUS PRAC-
TICE which can result in a broken tire bead, and serious
injury to the serviceman.
1.
Make sure that rim flanges and bead ledge (espe-
cially hump and radius) areas are smooth and clean.
Remove any oxidized rubber, dried soap solution,
rust, heavy paint, etc. with a wire brush, or, in ex-
treme cases, a file.
2.
Lubricate tire beads, rim flanges, and bead ledge
areas with a liberal amount of thin vegetable oil
soap solution, or approved rubber lubricant,
3.
Insure that air pressure build-up during the bead
seating process is not allowed to exceed 40 pounds
pressure. If beads have not seated by the time pres-
sure reaches 40 pounds, assembly should be deflated,
re-positioned on rim, re-lubricated and re-inflated.
4.
Make sure valve core is inserted in valve stem
prior to inflating.
5.
Use an extension gauge with clip on chuck so air
pressure build-up can be closely watched and so
that you can stand well back from the assembly
during the bead seating process.
WHEELS
Valve Assembly
Replace
NOTE: Always use new valve assembly when
replacing.
1.
Cut or drive old valve assembly out of rim.
2.
Clean valve hole and surrounding area on inside of
flange with steel wool.
Fig. 6 - Installing Valve
Fig. 7 - Rim Inspection
CHEVROLET CHASSIS SERVICE MANUAL

ELECTRICAL-BODY AND CHASSIS 12-3
Fig.
2 - T-3 Safety Aimer
wearing away the insulation due to vibration.
By referring to the wiring diagrams, circuits may be
tested for continuous circuit or shorts with a conventional
test lamp or low reading volt meter.
HEADLAMP ADJUSTMENT-
T-3 HEADLAMPS
CAUTION: Check and tighten radiator support
grille retaining bolts prior to attempting head-
lamp aiming. Distorted grille or supports in
this area will hinder proper aiming of head-
lamps. On Corvette models make sure head-
lamp panel is adjusted properly - refer to
"Headlamp Panel Travel Adjustment".
When aiming headlamps, vehicle should be filled to ca-
pacity with gas, oil, and water but no load. Tires should
be uniformly inflated to recommended pressure.
the T-3 Safety Aimer-Type B (fig. 2), is used for the
headlamp aiming description that follows. An adapter is
required with the Type B T-3 Aimer when adjusting the 7
inch headlamp used on the Chevy n vehicle.
1.
Drive vehicle onto selected aiming area. Bounce
vehicle several times and allow to settle.
2.
Remove headlamp bezels.
3.
Mount the T-3 Aimers on either the No. 1 or No. 2
pair of headlamps so that "the points of the headlamps
engage the smooth inner ring of the aimers.
HORIZONTAL
AIMING
SCREW
STRING OVER
"2R" ON AIMER ARM
Fig.
4—-Headlamp Horizontal Adjustment
NOTE:
In the dual headlamp installation, the
inboard unit is designated No. 1 and the outboard
unit is designated No. 2.
4.
Secure the aimers to the headlamp units by firmly
pressing knob at center of each aimer (fig. 3). Ro-
tate crossarms inboard to approximate horizontal
position.
NOTE:
Moisten suction cups slightly to obtain
maximum holding force.
5. With both aimers in place, knot both ends of elastic
string and, using slots provided, fasten string across
horizontal crossarms of each aimer.
6. Rotate both aimers so that the string just clears the
points on the crossarms.
HORIZONTAL ADJUSTMENT
7. a. Turn horizontal aiming screw, Figure 4, on left-
VERTICAL ADJUSTMENT SCREW
Fig.
3 - Installing Aimer on Headlamp Unit
Fig.
5 - Headlamp Vertical Adjustment
CHEVROLET CHASSIS SERVICE MANUAL

ELECTRICAL-BODY AND CHASSIS 12-21
2.
Remove ash tray, retainer attaching screws and
retainer.
3.
Remove Air Conditioning distributor
duct'
retaining
screws and duct.
4.
Remove heater and/or Air Conditioning control panel
assembly retaining screws and push panel assembly
from console.
NOTE:
If interference between control panel
and radio is encountered, loosen radio retaining
nuts.
5. Remove radio control knobs, bezels and retaining
nuts.
6. Disconnect radio wiring harness and antenna lead-in.
7. Remove radio rear brace attaching screw and re-
move ra(Jio from vehicle.
8. Remove ignition switch bezel nut using Tool J-7607
and push switch rearward.
9. Disconnect cigarette wiring connector.
10.
Remove cigarette lighter retainer and lighter as-
sembly from console.
11.
To install, reverse removal procedure.
Fig.
35 - Cigarette Lighter — Chevelle
CHEVROLET INSTRUMENTS AND GAUGES
INDEX
Page
General Description 12-21
Service Operations 12-22
Instrument Cluster........................ 12-22
Instrument Cluster Lamps 12-22
Printed Circuit .
* •
12-22
Speedometer 12-22
Speedometer Cable 12-23
Fuel Gauge 12-23
Page
Clock 12-24
Tachometer 12-24
Ammeter . . 12-24
Temperature Gauge 12-24
Oil Pressure Gauge 12-24
Oil Pressure Indicator 12-24
Generator Indicator 12-26
Temperature Indicator 12-26
GENERAL DESCRIPTION
The standard instrument cluster on all models contains
seven circular housings consisting of: a speedometer;
fuel gauge; oil pressure, generator and temperature indi-
cators; right and left directional signal indicators; brake
warning and high beam indicators; and includes a clock
on deluxe models. An optionally available instrument
cluster provides special instrumentation which includes
in addition to the speedometer and clock: a tachometer;
fuel, oil pressure, ammeter and engine temperature
gauges; which replace the standard fuel gauge and indi-
cator lights. The brake warning indicator is relocated
to the tachometer dial face and the high beam and direc-
tional indicators are positioned in the speedometer dial
face.
Instrument cluster removal is recommended before at-
tempting to service the printed circuit and gauges even
though some units may be accessible from behind the
cluster. Limited working space under the instrument
panel increases the possibility of electrical malfunctions
due to poor connections, and damaged or improperly in-
stalled printed circuit. The printed circuit is service-
able but not repairable and requires complete
replacement.
The brake warning light serves a dual purpose. It
functions as an indicator when the parking brake is ap-
plied and also warns if a malfunction (loss of hydraulic
pressure) should occur in the brake system. The two
separate switches, which provide the signal to operate the
indicator, are located at the parking brake support and in
the hydraulic brake line at the master cylinder. Service
of the brake pressure, differential switch unit at the
master cylinder is described in Section 5 of this manual.
All indicator and cluster illumihating lamps may be
replaced without removing the cluster from the vehicle.
The bulbs are installed in plastic holders which lock into
the cluster housing and make contact with the printed
circuit. An instrument lamp is used to illuminate the
ignition switch. A special fibre optic lucite wiring
transmits light from the lamp to the switch.
Regular maintenance is not required on the instrument
cluster or its components other than maintaining clean,
tight electrical connections, replacing defective parts and
keeping the speedometer cable properly lubricated.
CHEVROLET CHASSIS SERVICE MANUAL