
driven disk is sandwiched between the magnetic disk and
a field plate. The field plate forms a returning path for
the magnetic field from the magnetic disk.
The gear drive for the magnetic disk is a 90 degree
nylon gear drive with the driven gear rotating both the
magnetic disK and the speedometer drive cable.
Vacuum Switch, Air Bleed and Filter, and Low
Limit Speed Switch
The end of the shaft from the speed sensing assembly
with the rubber drum extends into the air bleed metering
assembly. This rubber drum has a tang extending from
its surface which allows a set of points to close at a
specific car speed. When the car reaches about 20 mph,
the rubber drum has rotated far enough (moved by the
brass driven disk in the magnetic field) so that its tang
has allowed a spring loaded electrical point to contact
another point. These points are in series with the sole-
noid coil so that under 20 mph, no Regulator operation
is possible.
Surrounding the rubber drum is a "U" shaped spring
clip which is held spread away from the drum by the
nose or cam of the solenoid when the solenoid is in the
relaxed position. The rubber drum and this clip com-
prise the speed clutch of the regulator. When the sole-
noid is energized, the solenoid nose moves toward the
drum and releases the ends of the clip. The clip springs
inward and attaches itself by friction to the drum. Now,
ACCESSORIES 15-5
any change in car speed will rotate the drum and move
the "U" clip just as a speedometer moves its needle.
The top of the MUtf clip is attached to the air bleed valve.
The clip moves a sleeve which slides on the orifice
tube thereby covering and uncovering air ports in the
wall of the tube (the tube inner end is plugged) whenever
car speed changes from the speed at which the solenoid
was energized. The direction of drum rotation is such
that resulting bleed valve operation will cause the Servo
to decrease engine power if the car exceeds the preset
speed and increase engine power if car speed decreases.
The air which passes out the orifice tube enters the
Regulator through the openings in the solenoid housing,
passes through the oil wetted polyurethane filter, and then
enters the orifice tube ports.
When the solenoid is de-energized, the nose retracts
and cams the ends of the "U" clip outward so that it re-
leases the rubber drum.
The solenoid also operates a vacuum switch simul-
taneously with the clutching and declutching of the "U"
clip.
The vacuum switch supplies the Servo unit with
manifold vacuum. The solenoid operated vacuum valve
slides over two ports in the Regulator wall. One port
is connected to manifold vacuum and the other is con-
nected to the center port of the Servo unit. When the
solenoid is de-energized, the valve closes the manifold
vacuum port and opens the Servo port to the inside of
the regulator case. When the solenoid is energized, the
valve connects the Servo port to the manifold vacuum
AAAGNET
SPEED CUP
FIELD PLATE
HAIRSPRING
TO SPEEDOMETER
MAGNET HOUSING
ASSEMBLY
ORIFICE TUBE &
CONNECTOR ASSEM.
CONTROL
VALVE
CLUTCH
SPRING
LOW LIMIT
SPEED SWITCH
RUBBER
DRUM
VACUUM PORT
TO SERVO
INPUT CONNECTION
SOLENOID COIL
SOLENOID AND CLUTCH
HOUSING ASSEMBLY
VACUUM PORT
TO ENGINE
VACUUM VALVE
UNLOCKING CAM
•SOLENOID PLUNGER
AIR FILTER
SIDE VIEW SECTION
REGULATOR DISENGAGED
END VIEW SECTION
ENGAGED
Fig.
8 - Regulator-Cross Section '
CHEVROLET CHASSIS SERVICE MANUAL

ACCESSORIES
15-6
port thereby supplying vacuum to the Servo unit.
During system operation
the
following events occur:
1.
Car
speed below
20
mph—no function
of the
unit
because
the
rubber drum
has
not rotated
far
enough
to close
the
solenoid points.
No
energizing current
can flow through the solenoid coil.
2.
Car
speed above
20
mph—The tang
on the
rubber
drum
has
closed
the
solenoid points
and
current
is
flowing through
the 40 ohm
resistance wire
to the
solenoid coil. This current
is
not sufficient to "pull
in", the solenoid.
3.
Driver partially presses Engagement Switch—full
voltage flows through
the
solenoid
to
pull
it
into
operation. Solenoid
cam
tension
on the "U"
clip
is
released and the clip grips the rubber drum. Simul-
taneously the vacuum switch operates; applying man-
ifold vacuum
to the
Servo unit which tightens
the
throttle chain. When
the
driver releases pressure
from
the
accelerator pedal
the
unit will position the
throttle
to
maintain the speed
at
the time
of
solenoid
operation.
Driver releases
the
Engagement Switch—current
flows
to the
solenoid through
the 40
ohm wire and
since the solenoid is "pulled in", the reduced current
flow
is
sufficient to hold
it
in position.
The
car
begins
to
ascend
a
hill—car speed drops
slightly (very slightly) and the magnetic force on the
driven disk
of the
speed sensor
is
decreased.
The
disk rotates slightly
(as
would
a
speedometer shaft
because
of
hairspring tension) turning
the
rubber
drum. Since
the "U"
clip
is
gripping
the
drum,
it
moves
the
slide which COVERS
the air
bleed ports
more. With less air bleeding into the Servo, greater
vacuum exists
in it
and the diaphragm moves toward
the vacuum port opening
the
throttle wider.
The
tapered needle moves into the orifice further and the
diaphragm balances
in a
new position with the wider
throttle opening.
Car
speed
has
been maintained
automatically.
1.
Speedometer Cable
Adapter (From
Transmission)
2.
Gasket
3. Speedometer Cable
Adapter
(To
Speedometer)
4.
Adapter
and
Magnet
Housing
5. Rotating Magnet
6. Helical Ramp
7. Field Plate Adjusting
Pinion
8. Adjusting Pinion
Locating Spring
9. Brass Magnetically
Driven Disk
10.
Field Plate
11.
Hair Spring
12.
Hair Spring Keeper
13.
Rubber Drum
Tang
14.
Rubber Drum
1$.
"U"
Shaped Clutch
Spring
16.
Air
Bleed Sleeve
17.
Orifice Tube
18.
Orifice
19.
Orifice Tube Locknut
20.
Clutch
and
Solenoid
Housing
21.
Vacuum Supply Port
(To Servo)
22.
Vacuum Port (To
Intake Manifold)
23.
Vacuum Valve Slide
24.
Solenoid Coil
25.
Solenoid Plunger
Return Spring
26.
Solenoid Cover Gasket
27.
Air Filter
28.
Solenoid Cover
29.
Air Inlets
Fig.
9-
Regulator
-
Exploded
CHEVROLET CHASSIS SERVICE MANUAL

ACCESSORIES 15-9
Adjustment- Adjust the bead chain so that it is as tight
as possible without holding the throttle open when the
carburetor is set at its lowest idle throttle position.
When connecting the bead chain (engine stopped) manually
set the fast idle cam at its lowest step and connect the
chain so that it does not hold the idle screw off the cam.
If the chain needs to be cut, cut it three beads beyond the
bead which pulls the linkage.
REGULATOR
Service - A defective regulator, that is one which is not
simply out of adjustment, must be replaced. During re-
placement, check the hoses which connect to the regulator
and replace any which are cracked or deteriorated.
Air Filter
The air filter located in the solenoid cover should be
cleaned and re-oiled at engine oil change intervals.
1.
Snap the solenoid cover off.
2.
Remove the filter and wash it in kerosene or mineral
spirits. Squeeze it dry and wet with SAE 10 engine
oil.
Squeeze out excess oil and reinstall into the
cover.
3.
Attach the cover with neoprene seal to the solenoid
housing. Be certain that the cover fits tightly to the
housing.
One regulator adjustment is possible: Engagement-
Cruising Speed Zeroing (to remove any difference be-
tween engagement and cruising speed).
NOTE:
No regulator adjustment should be
made, however, until the following items have
been checked or serviced:
1.
Bead chain properly adjusted.
2.
All hoses in good condition, properly attached, not
leaking, not pinched or kinked.
3.
Regulator air filter clean and properly oiled.
4.
Electric and vacuum release switches properly
adjusted.
Engagement—Cruising Speed Zeroing
If the cruising speed is lower than the engagement
speed, loosen the orifice tube locknut and turn the tube
outward; if higher, turn the tube inward. Each 1/8 turn
will alter the engagement-cruising speed difference one
mph. Tighten the locknut after adjustment and check the
system operation at 50 mph.
ELECTRICAL SYSTEM CHECK OUT
1.
Check fuse and connector.
2.
Check electric brake switch as follows: Unplug con-
nector at brake switch. Connect ohmmeter at points
A and B on brake switch. The ohmmeter must indi-
cate infinity when the brake pedal is depressed and
continuity when pedal is released. The cruise re-
lease brake switch (electric) is adjusted as is the
standard stop light brake switch. Replace electric
brake switch if needed.
3.
Check engagement switch and connecting wiring as
follows: Unplug push button control connector
(brown, blue, black) at electrical wiring harness con-
nector and perform the following tests. (See Fig-
ure 10)
Test #1
—
Connect ohmmeter between terminal #1 (brown
wire) and terminal #2 (blue wire). Continuity shall be
maintained until switch is depressed all the way in.
Test #2
—
Connect ohmmeter between terminal #1 (brown
wire) and terminal #3 (black). No continuity shall be
shown; however, when the button is depressed halfway,
continuity shall be indicated. When the button is pressed
all the way down, no continuity shall be shown.
Test #3 — Connect ohmmeter between terminal #2 (blue
wire) and terminal #3 (black). Button released, no con-
tinuity; however, when the button is depressed partially
and fully, continuity shall be shown.
4.
Check regulator solenoid coil, low-speed switch, and
wiring harness as follows:
a. Disconnect engagement switch wire harness con-
nector from the main wire harness connector
(brown, blue, and black wires). Connect ohm-
meter
'
between point C (blue wire in main wire
harness) and ground. (Make sure the regulator is
well grounded to chassis.) The ohmmeter should
read 45 ohms ± 2 ohms. If a resistance of
greater value is shown, then disconnect the con-
nector from the regulator and measure the re-
sistance of the blue wire from point C to D. It
should measure 40 ohms. Check the resistance
from point E (vertical bar of terminal forming T)
to ground. It should measure 5 ohms ± 1/4 ohm.
Replace either the wiring harness or solenoid as
needed if greater values are indicated. The black
harness wiring from point F to G should also be
checked for continuity.
ENGAGEMENT SWITCH TEST
BUTTON POSITION
Cruise (released)
Engage (partially depressed)
Trim (fully depressed)
TERMINALS
1 TO 2
closed
Closed
open
1 TO 3
open
closed
open
2 TO 3
open
closed
closed
SERVO AND VACUUM SYSTEM CHECK OUT
To determine the condition of the diaphragm, remove
hoses from power unit and apply 14 inches of vacuum to
either vacuum tube opening (seal the other opening) and
hold in for one minute. The vacuum shall not leak down
more than 5 inches of vacuum in one minute. If leakage
is detected, replace servo. To utilize engine as a vac-
uum source, proceed as follows:
1.
DISCONNECT SERVO $EAD CHAIN and hoses from
servo and connect engine vacuum directly to vacuum
servo fitting (fitting in middle of servo). Seal the
servo unit opening.
2.
Note position of servo diaphragm.
3.
Start engine - the diaphragm should pull in.
4.
Clamp off engine vacuum supply line and check for
leakage. '
The cruise release brake switch (vacuum) and connecting
hoses can likewise be checked using a vacuum pump.
CHEVROLET CHASSIS SERVICE MANUAL