'Jeep'
UNIVERSAL
SERIES
SERVICE
MANUAL
D
FIG.
D-38—CHECKING
FLYWHEEL
RUN-OUT
place the flywheel on the mounting
bolts
in the
crankshaft.
When installing a new crankshaft or
flywheel, replace the tapered dowel
bolts
with
straight snug-fitting special
bolts
provided using
Flywheel
Dowel Bolt Installing Tool Kit W-231 as shown in Fig. D-35 and D-36. Assemble the
crankshaft
and flywheel in proper relation; then in
stall
the straight
bolts
previously used and tighten
securely. Next, use the [13,9 mm.]
drill
to
enlarge the tapered holes. Ream the
holes
with the 5fo" [14,3 mm.] straight reamer and install the
two special flywheel
bolts
with nuts and lock
washers in place of the two tapered dowel
bolts
formerly
used.
This
procedure overcomes the
necessity of reaming special tapered holes.
Tighten
the nuts alternately and evenly until each
is tightened 35 to 41 lb-ft. [4,8 a 5,7 kg-m.].
After
installation check the run-out of the flywheel
with
a
dial
indicator attached to the
engine
plate
as illustrated in
Fig.
D-38. Mount the
dial
indicator
with
the contact button of the indicator resting against the clutch face of the flywheel. Set the
indicator
at zero and rotate the flywheel. Maximum
allowable run-out is .008"
[0,203
mm.] near the
outer
edge
of the
rear
face of the flywheel.
With
the flywheel housing installed temporarily,
the alignment can be checked with a
dial
indicator. Without the clutch installed on the flywheel, a
dial
indicator can be mounted on one of the flywheel bolts. Set the
dial
indicator with the button resting
against the
rear
face of the flywheel housing. Ro
tate
the flywheel, noting the run-out on the
indi
cator.
Maximum allowable run-out is .005" [0,127
mm.].
Relocate the
dial
indicator so that the
button is against the side of the
rear
opening to
check the
radial
run-out. Rotate the flywheel and
note
the run-out which should not exceed .006" [0,152 mm.].
D-88.
Install
Flywheel Housing
Be
certain that the mating surfaces of the flywheel housing and cylinder block are clean and smooth.
Place
the flywheel housing in position and attach to the cylinder block and
engine
rear
plate. The
long
bolts
through the lugs on the
engine
crankcase
and
those
below are installed with the nuts on the
flywheel housing side.
Install
the other
bolts
from
the
rear
except the screw used to attach the top
side of the starting motor. Tighten securely.
D-89.
Install
Clutch
To
install the clutch assembly with the
engine
out
of the vehicle use a clutch plate aligning arbor.
Place
the clutch driven plate in position against
the flywheel. Insert the arbor into the clutch driven plate and clutch shaft bushing and expand the arbor
in
the bushing to hold it in place. Hold the clutch
pressure plate assembly in position against the
clutch
driven plate and install the attaching
bolts
and
washers, tightening the
bolts
alternately and
evenly. Remove the arbor.
D-90.
Install
Valves and Springs
Oil
the valve stems. Insert all intake and exhaust valves in the valve
guides
from which they were
removed.
Install
one exhaust valve spring and exhaust valve
spring
retainer (Roto Cap) for each exhaust valve.
Slip
the top end of the spring
onto
the
bottom
end
of the valve guide and, with a large screwdriver,
snap the spring and retainer over the tappet ad
justing
screw. Make certain that the two closely wound coils of each spring are at the top (placed up to seat against the block.) See Fig. D-39.
Turn
the crankshaft as necessary to bring each
exhaust valve tappet to its lowest position. Using a
valve spring lifter, compress each exhaust valve
spring,
while holding the valve down, so that the
stem
extends
through the valve spring retainer
far
enough to permit installation of the valve
spring
locks. Heavy lubricating oil or grease
placed on the inside surface of the valve locks
will
help to hold the locks on the valve stem until the valve spring lifter can be removed. When installa
tion of exhaust valves is complete, remove any
cloths used to block the valve compartment floor
openings.
Install
the intake valves and springs in the cylinder head placing the ends of the springs
having the closed coils down against the cylinder
head.
FIG.
D-39—VALVE
TAPPETS
AND
SPRINGS
65
'Jeep9
UNIVERSAL
SERIES
SERVICE
MANUAL
h.
Check
ignition (distributor) timing; reset if
necessary.
i.
Check
carburetor
adjustments; reset if necessary,
j.
With
engine
fully warmed up, tighten cylinder
head and manifold
bolts
and nuts to specified
torque.
Check
cylinder head gaskets and
bolts
for
air
or coolant leaks.
Note:
Tightness of cylinder head
bolts
should be
checked and corrected after 500 to 600 miles [800
a
960 km.] of normal operation.
k.
Check
fan belt tension; adjust if necessary.
I.
Check
for and correct any oil leak, fuel leak or
coolant leak.
D-107.
VALVE
ADJUSTMENT
Proper
valve adjustment is important to prevent
burning
of valves and poor
engine
performance.
This
adjustment consists of obtaining a specified
lash
in the valve mechanism. The exhaust valve
tappets and the intake valve rocker arms should be adjusted to the proper clearance with the
engine
cold (at room temperature). Valve clearance can
be properly adjusted only when the tappet is on the
heel or low portion of the cam.
INTAKE
OPENS
9°
BTC?
FIG.
D-43-
10270
-VALVE
TIMING
D-108. Valve Adjustment Procedure
The
exhaust valve tappets are adjusted by turning
the adjusting screw in or out of the tappet as neces
sary
to obtain the proper clearance. Where special
wrenches can be obtained, they should be used to facilitate the adjustment. The proper clearance is .016" [0,406 mm.]
between
the end of the adjusting
screw and the
bottom
of the exhaust valve.
Crank
the
engine
over to
close
a valve and check
the clearance with a feeler
gauge.
To adjust, hold
the tappet with one wrench and
turn
the adjusting
screw,
with the other.
Check
and adjust each of
the tappets in proper sequence.
Adjust
each intake valve by adjusting the rocker
arm
screw at the push rod to obtain .018" [0,457 mm.] clearance
between
the rocker arm and the
valve stem with tappet on the heel of the cam.
D-109.
Check
Valve
Timing
To
check the valve timing, carefully set the intake
valve rocker arm adjustment for No. 1 cylinder to .026"
[0,6604
mm.]
between
the rocker arm and the
valve stem. Rotate the crankshaft clockwise until
the piston in No. 1 cylinder is ready for the intake stroke. The intake valve
opens
9° before top center
(BTC).
Note
the distance
between
the
"TC"
and
"5°"
marks on the indicator on the timing gear
cover and estimate the 9° before top center position.
See
Fig.
D-43.
With
the crankshaft in this position, timing is correct if the rocker arm is just tight
against the intake valve stem. Do not overlook resetting the rocker arm adjustment to the correct
running
clearance.
D-110. Positive
Crankcase
Ventilation
Be
sure there are no air leaks at the tube connec
tions
between
the air cleaner and the oil filler tube,
and
that the oil filler tube cap gasket is in
good
condition. Always keep the cap locked securely in
place. When tuning the
engine
or grinding valves, remove the control valve and clean it thoroughly.
If
the valve is blocked with carbon, the ventilating
system
will
not operate and, should the valve
fail
to seat, it
will
be impossible to make the
engine
idle satisfactorily. Refer to Par. C-6 for servicing.
D-111. Oil
Filter
The
engine
is equipped with a throw-away type
oil
filter.
This
oil filter must be serviced periodi
cally
as outlined in the
Lubrication
Section. 69
Dl
DAUNTLESS
V-6
ENGINE
Dl-38.
Crankshaft
Cleaning
Clean
the crankshaft thoroughly with a suitable
cleaning solvent.
Clean
drilled oil
passages
in its
journals
with a small rifle brush to remove all
sludge
or gum deposits; dry
passages
with com
pressed air.
Dl-39.
Crankshaft
Inspection
and
Repair
If
the crankshaft has not
been
removed from the
cylinder
block for inspection, disconnect two con necting rods at a time from crankshaft. Inspect
the bearings and crankpin journals. While turning
crankshaft,
it is necessary to temporarily reconnect
the rods to crankshaft to avoid possibility of dam aging the journals through contact with uncon
nected rods.
Inspect the crankpins visually for excessive or ir
regular
wear, and for scoring. Use an
outside
micrometer to check crankpins for out-of-round.
Standard
crankpin
diameter is
2.0000"
[5,080
cm.].
If
crankpins are more than .0015"
[0,0381
mm.]
out-of-round, new bearings cannot be
expected
to
have satisfactory life.
If
the crankshaft has
been
removed from the
cyl
inder
block for inspection support it on V-blocks
at its main bearing journals 1 and 4. Inspect the
main
bearing journals visually for excessive or ir
regular
wear, and for scoring. Standard main bear
ing
journal
diameter is 2.4995"
[6,349
cm.].
Total
indicator readings at each
journal
should not ex
ceed .003"
[0,076
mm.].
Check
run out at all four journals and
note
high
spot
(maximum eccentricity) of each
journal.
High
spot
of each
journal
should
come
at the same
angular
location. If high
spots
do not coincide,
crankshaft
is misaligned and unsatisfactory for
service.
If
crankpin or main bearing journals are scored,
ridged, or out-of-round, the crankshaft must be replaced or reground to a standard undersize bear
ing diameter to ensure satisfactory life of bearings. Slight roughness can be removed with a fine grit
polishing cloth thoroughly
wetted
with
engine
oil.
Burrs
can
be
honed with a fine oil
stone,
so long as
bearing clearances
will
remain within specified
limits.
Dl-40.
Crankshaft
Main
Bearings
A
crankshaft bearing consists of two halves which
are
neither alike nor interchangeable. One half is
carried
in the corresponding main bearing cap; the
other half is located
between
the crankshaft and
cylinder
block. The upper (cylinder block) half
of the bearing is grooved to supply oil to the con necting rod bearings, while the lower (bearing cap)
half
of the bearing is not grooved. The two bearing
halves must not be interchanged. All crankshaft
bearings
except
the thrust bearing and the
rear
main
bearing are identical. The thrust bearing (No. 2) is longer and it is flanged to take
crank
shaft end thrust. When the bearing halves are
placed in cylinder block and bearing cap, the
ends
extend slightly beyond the parting surfaces. When
cap
bolts
are tightened, the halves are clamped
tightly in place to ensure positive seating and to
prevent turning. The
ends
of bearing halves must never be filed flush with parting surface of
crank
case or bearing cap.
Crankshaft
bearings are the precision type which
do not require reaming to size or other fitting.
Shims
are not provided for adjustment since worn
bearings are readily replaced with new bearings of proper size. Bearings for service replacement are
furnished
in standard size and undersizes. Under no circumstances should crankshaft bearing caps
be filed to adjust for wear in old bearings.
Dl-41.
Crankshaft
Main
Bearing
Cleaning
and
Inspection
Clean
main bearing surfaces. Inspect the bearings
visually
for excessive or uneven wear, scoring, and
flaking.
Visibly worn or damaged bearings must
be replaced. It is necessary to check
radial
clear ance of each new or used crankshaft main bearing
before installation.
This
can be
done
by either of two methods, which are described in
Pars.
Dl-42
and
Dl-43.
a.
The desired
radial
clearance of a new bearing
is .0005" to .0021"
[0,0127
a
0,0534
mm.].
b. Replacement bearings are furnished in standard
size, and in several undersizes, including undersizes
for reground journals. If a new bearing is to be installed, try a standard size; then try each under
size in turn until one is found that
meets
the
specified clearance limits.
Note:
Each
undersize bearing half has a number
stamped on its outer surface to indicate amount of undersize. Refer to Fig. Dl-12. 14288
FIG.
Dl-12—LOCATION
OF
UNDERSIZE
MARK
ON
BEARING
SHELL
1—
Tang
2—
Undersize
Mark
Dl-42.
Main
Bearing
Fitting,
Plastigage
Bearing
clearance can be checked by use of Plasti
gage,
Type PG-1 (green) which has a range of
.001" to .003" [0,025 a
0,076
mm.]. Refer to
Fig.
Dl-13.
a.
Place a piece of Plastigage lengthwise along the
bottom
center of the lower bearing half, then 86
'Jeep'
UNIVERSAL SERIES SERVICE
MANUAL
Dl
both are clean. Any foreign material on either of
these
surfaces
will
cause flywheel run out and en
gine
vibration. Position flywheel to crankshaft and
secure with six mounting bolts. Torque mounting
bolts
50 to 65 lb-ft. [6,91 a 8,98 kg-m.].
Note:
Flywheel mounting
bolts
are unevenly
spaced so that flywheel can be installed in only
one position.
This
assures correct balance of fly
wheel and crankshaft.
b.
Mount a
dial
indicator on flywheel housing
flange of cylinder block and index its plunger to
the flywheel surface. Measure flywheel run out.
Maximum
allowable run out is .015"
[0,381
mm.].
Dl-82.
Install
Cylinder
Head Assembly
Refer
to Fig. Dl-9.
a.
Wipe cylinder head face of
engine
cylinder
block, and be certain no foreign material has fallen
into the cylinder bores, bolt holes, or in the valve
lifter
area.
It is
good
practice to clean out bolt
holes
with compressed air.
b.
Install
a new cylinder head gasket on the
cylin
der
block. Dowels in the block
will
hold the gasket
in
position. Always handle gaskets carefully to
avoid
kinking or damage to the surface treatment
of the gasket. Apply Perfect Seal Aerosol
Spray
Sealer
Part
No.
994757
on cylinder head gaskets.
Dl-79.
Install
Clutch
and Flywheel Housing
a.
Note
marks made on clutch assembly and fly
wheel during
engine
disassembly. Position clutch
assembly to flywheel, according to
marks,
and
fasten
loosely
with six attaching bolts. Torque
bolts
in rotation, one
turn
at a time, to 30 to 40 lb-ft. [4,1 a 5,5 kg-m.].
b.
Engage fork of clutch linkage to clutch and
position flywheel housing to
engine
cylinder block.
Secure
housing to block with six mounting bolts.
Torque
bolts
30 to 40 lb-ft. [4,1 a 5,5 kg-m.].
D1-80.
Install
Camshaft
Insert
camshaft into camshaft bearings of
engine
cylinder
block carefully to avoid damage to bear
ing surfaces. Make certain camshaft journals are
properly
seated in bearings.
12695
FIG.
D1-36—CAMSHAFT
AND
VALVE LINKAGE
1—
Rocker
Arm
2—
Push
Rod 3—
Valve
Lifter
4—
Camshaft
14203
FIG.
Dl-37—CYLINDER
HEAD
BOLT TIGHTENING SEQUENCE c.
Clean
gasket surface of cylinder head and care
fully
place on the
engine
block dowel pins.
d.
Clean
and lubricate the cylinder head
bolts
with
a
sealing compound
(Part
No. 994757, or equiv
alent).
e.
Install,
and alternately tighten the head bolts,
a
little at a time, in the sequence shown in Fig.
Dl-37.
Torque
bolts
65 to 85 lb-ft. [9,0 a 11,8
kg-m.].
f.
Tilt
the rocker arms toward the push rods and locate the top of each push rod in its rocker arm
seat.
g.
Mount the rocker arm and shaft assembly, tightening the bracket
bolts
a little at a time.
Torque
the bracket
bolts
25 to 35 lb-ft. [3,5 a 4,8
kg-m.].
Do not overtighten.
h.
See Section Fl and F2 for
engines
equipped
with
exhaust emission control.
D1-81.
Install
Valve Lifter
and Push Rod
Make
certain valve lifter guide
holes
and adjacent
area
of cylinder block are clean.
Liberally
lubricate
the camshaft and valve lifter bores with
engine
oil,
and install valve lifters.
Each
valve lifter must slide freely in its guide hole. See Fig. Dl-36.
Dl-83.
Install
Rocker Arm Cover
Install
a new gasket on each rocker arm cover.
Secure
each rocker arm cover to corresponding
cylinder
head with four attaching screws.
Install
the positive crankcase ventilation valve on right
rocker
arm cover. 99
'Jeep'
UNIVERSAL
SERIES
SERVICE
MANUAL
H
11514
FIG.
H-2—WIRING
DIAGRAM—MODEL
CJ-3B
(Serial No.
35522
and
after)
1—
Left
Headlamp
2—
Left
Parking and Signal Lamp
3— Right Parking and Signal Lamp
4— Right Headlamp 5— Battery Ground Strap
6— Generator 7— Ignition
Coil
8— Junction Block
9—
Horn
10— Distributor
11— Battery
12—
Voltage
Regulator 13— Starting Motor
14—
Oil
Pressure Signal Switch 15— Temperature Sending Unit
16—
Solenoid
Switch 17— Foot Dimmer Switch
18—
Stop
Light Switch 19— Directional Signal Flasher
20— Fuse
21—
Light
Switch 22— Directional Signal Switch
23—
Horn
Button 24— Ignition and Starter Switch 25—Instrument Cluster
A—Upper Beam Indicator
B—Turn
Signal Indicator C—Instrument Lights
D—Oil
Pressure Indicator
E—Charging
Indicator F—Temperature Gauge
G—Fuel
Gauge
H—Instrument
Voltage
Regulator
25—Fuel Gauge Tank Unit
27—
Left
Tail
and
Stop
Lamp
28— Right
Tail
and
Stop
Lamp 175
'Jeep*
UNIVERSAL
SERIES
SERVICE
MANUAL
H
12968
FIG.
H-4—WIRING
DIAGRAM—MODELS
CJ-5, CJ-6, DJ-5, DJ-6
LATE
F4
ENGINE
1—
Left
Headlamp
2—
Left
Parking and Signal Lamp
3— Right Parking and Signal Lamp 4— Right Headlamp
5— Generator
6— Ignition Distributor
7—
Oil
Pressure Sending Unit
8— Junction Block
9—
Horn
10— Foot Dimmer Switch 11—
Stop
Light Switch — Front
12— Temperature Sending Unit
13— Ignition
Coil
14— Starting Motor 15— Battery Ground Cable
16— Battery
17— Voltage Regulator 18—
Fuse
19— Instrument Cluster
A—Hi-Beam
Indicator
B—Auxiliary
C—Instrument
Lights
D—Oil
Pressure Indicator
E—Charging
Indicator
F—Temperature
Indicator
G—Fuel
Gauge
H—Instrument Voltage Regulator
20— Ignition and Starter Switch 21—
Flashei
(Directional Signal)
22—
Horn
Button 23— Directional Signal Switch
24— 4-Way Flasher Switch
25—
Flasher
(4-Way)
26—
Fuse
27—
Main
Light Switch 28—
Stop
Light Switch — Rear
29—
Fuel
Gauge
Tank
Unit
30—
Back-Up
Light Switch
31— Right
Tail
and
Stop
Lamp
32— Right Back-Up Lamp
33—
Left
Back-Up Lamp
34—
Left
Tail
and
Stop
Lamp
in
which the key can be removed. Turning the key
to the
left
energizes
auxiliary
equipment
such as
windshield wipers, radio, and heater. The turn
signal
lights
will
operate
with the
ignition
key in
either the
left
or right
position.
The
ignition
switch is held in
position
by a
tension
spring on the back
of the instrument panel and a
notched
bezel on
the front of the instrument panel.
H-8.
Lighting System
The
wiring for the lighting
system
is shown in the
wiring diagrams, Figs. H-2 thru H-7 of the manual,
which indicate the various units in relation to their
position
in the vehicle. The lighting circuit is pro
tected
by an overload circuit breaker
mounted
on the rear of the light switch.
The
main light switch controls the lighting
system
177
H
ELECTRICAL
SYSTEM
14365
FIG.
H-5—WIRING
DIAGRAM—F4
ENGINE
CURRENT
MODEL
1—
Left
Headlamp
2—
Left
Parking and Signal Lamp
3—
Right
Parking and Signal Lamp
4—
Right
Headlamp
5—
Marker
Lamp
— Amber
6—
Generator
7—
Distributor
8—
Ignition
Coil
9— Starting Motor
10— Battery Ground Cable
11—
12
Volt
Battery
12—
Flasher
(Directional Signal)
13— Instrument Cluster
A—Hi-Beam
Indicator
B—Auxiliary
C—Instrument Lights
D—Oil
Pressure
Indicator
E—Charging Indicator
F—Temperature Indicator
G—Fuel
Gauge
Indicator
H—Instrument Voltage Regulator
14—
Ignition
and
Starter
Switch
15—
Horn
Button 16—
Directional
Signal Switch 17— 4-Way
Flasher
Switch
18—
Flasher
(4-Way)
19—
Windshield
Wiper Motor Switch
20—
Main
Light
Switch
21—
Fuel
Gauge
Tank
Unit
22—
Back-Up
Light
Switch
23—
Marker
Lamp — Red 24—
Right
Tail
and Stop Lamp
25—
Right
Back-Up Lamp
26—
Left
Back-Up Lamp
27—
Right
Tail
and Stop Lamp
28—
Marker
Lamp — Red 29— Stop
Light
Switch
30— Foot Dimmer Switch
31—
Windshield
Wiper Motor Assembly
32—
Voltage Regulator
33— Temperature Sending
Unit
34—
Oil
Pressure
Sending
Unit
35— Spark
Plugs
&
Cables
36—
Horn
37— Junction Block
38—
Marker
Lamp — Amber
through a
two-position
push-pull switch located on
the
left
side
of the control panel.
The
foot-operated
headlight dimmer switch is
mounted on the floorboard to the
left
of the steering
column.
H-9.
PRESTOLITE
DISTRIBUTOR
—
DAUNTLESS
V-6 and
HURRICANE
F4
ENGINE
The
Prestolite distributor on the F4
engine
is
mounted on the right
side
of the
engine
and is op
erated by a coupling on the oil pump shaft, see Fig.
D-l,
which is driven by a spiral gear on the cam
shaft. The spark advance is fully automatic, being controlled by built-in centrifugal
weights.
The Pres
tolite
distributor on the V-6
engine
(Fig. H-8) is mounted at the
left
front of the
engine
on the tim
ing chain cover. It is driven by a spiral gear on the
camshaft. The spark advance is fully automatic,
being controlled by built-in centrifugal
weights,
and by a vacuum advance system. While
some
parts of the distributor may be checked or replaced
with the unit mounted on the
engine,
it is
best
to periodically remove it for a thorough check. Infor mation covering the parts which can be serviced
without removal is
given
below.
The
Prestolite distributor installed on the V-6 en
gine
is similar in construction to the distributor in
stalled on the F4
engines
except
for the addition of
a
vacuum advance mechanism.
The
same checking procedures outlined in Par. C- 10a, are used for the Prestolite V-6 distributor with
exception
of specifications.
H-10. Distributor Cap
The
distributor cap should be inspected for cracks,
carbon runners and
evidence
of arcing. If any of
these
conditions
exists, the cap should be replaced.
Clean
any corroded high
tension
terminals.
H-11.
Rotor
Inspect the rotor for cracks or
evidence
of
excessive
burning at the end of the metal strip.
After a distributor rotor has had normal use the
end of the rotor will
become
burned. If burning is found on top of the rotor it indicates the rotor is
too short and
needs
replacing. Usually when this condition is found the distributor cap
segment
will 178
'Jeep'
UNIVERSAL
SERIES
SERVICE
MANUAL
H
12967
FIG.
H-6—WIRING
DIAGRAM—LATE
V6
ENGINE
1—Left Headlamp
2—
Left
Parking and Signal Lamp
3—
Right
Parking and Signal Lamp
4—
Right
Headlamp
5— Voltage Regulator
6—
Alternator
7—
Oil
Pressure
Sender
8— Temperature
Sender
9—
Ignition
Distributor
10— Junction Block
11—
Horn
12—
Ignition
Coil
13— Starting Motor
14— Battery Ground Cable 15— Foot Dimmer Switch 21-
16— Stop
Light
Switch — Front 22-
17— Ballast 23-
18—
Flasher
(Directional Signal) 24-
19—
Fuse
25-
20— Instrument Cluster 26-
A—Hi-Beam
Indicator 27-
B—Auxiliary
28- C—Instrument Lights 29-
D—Oil
Pressure
Indicator 30-
E—Charging Indicator 31-F—Temperature Indicator 32-
G—Fuel
Gauge
33-
H—Instrument Voltage Regulator 34-
-Ignition
and
Starter
Switch
-Horn
Button
-Directional
Signal Switch
-4-Way
Flasher
Switch
-Flasher
(4-Way)
-Fuse
-Main
Light
Switch
-Stop
Light
Switch —
Rear
-Fuel
Gauge
Tank
Unit
-Back-Up
Light
Switch
-Right
Tail
and Stop Lamp
-Right
Back-Up Lamp
-Left
Back-Up Lamp
-Left
Tail
and Stop Lamp
be burned on the horizontal
face
and the cap will
also
need
replacing. H-12. Condenser
The
condenser
prolongs
the
life
of the distributor
points
by
preventing
arcing at the
contacts.
It
also
provides
a
hotter
spark by creating a reverse
surge
of current which rapidly breaks
down
the
magnetic
field of the coil by
demagnetizing
the core. Should
the
condenser
be leaky, a weak spark will result.
Check
the
condenser
lead for broken wires or
frayed insulation. Clean and
tighten
the
connec-
179